GEA EasyFry
Çalışma Prensibi
Bir konveyör bandı - uygulamaya göre kısmen Teflon - ürünleri ısıtılan yağdan geçirir. Yüksekliği ayarlanan bekletme konveyörü, ürünlerin yağ içinde daldırılmış olarak kalmasını sağlar. Sıyırıcı bant, tortuları/kalıntıları çıkış tarafına götürmek için kızartma makinesinin toplam uzunluğu boyunca tabandan geçmektedir. Dahili bir gözenekli süzgeç filtre, yüzen (yüzeydeki) tortuları kızartma makinesinden çıkartır. Dahili yağ sirkülasyonu, optimum sıcaklık dağılımı ve etkili tortu giderimi için kontrol edilmektedir.
• Highly effective sediment removal
• Excellent oil flow control
Performance
The heat exchanger delivers the highest heating capacity in the industry, and guarantees fast and uniform heating. The open design of the tubing provides maximum access from all angles, while the electrolytic polished tubes and frame prevent sediment build up. To increase the speed of your industrial frying operation as well as guarantee a consistent, high product quality end-product, our industrial fryers combine high belt capacity and a high belt speed with uniform oil temperature across full width of the fryer. The oil flow is also in the same direction and product flow, which delivers excellent results in terms of quality and throughput. The optimal high-speed kit increases capacity and at least doubles the lifetime of a conveyor belt. Robust belt supports and teflon inserts reduce metal-to-metal contact, especially at high belt speeds.
• Highest heating capacity in the industry
• Electrolitical polished heat exchanger
• Excellent oil flow control
Output quality
The combination of adjustable oil flow and an adjustable belt height enables our fryers to maintain excellent product orientation, thus minimizing ‘twins’ (where two products stick together). It also delivers consistent product quality even with very high belt loads as the products remain evenly distributed, don’t touch each other and are not pushed around by the oil flow. And this approach also ensures that the oil temperature is virtually constant along the full length of the fryer.
• excellent product orientation
• minimized 'twins'
• high belt loads achievable
• perfect temperature over the length and with of the fryer
Flexibility
The GEA EasyFry is a modular fryer available in lengths from 4 to 8 meters, and in widths of 450, 650 and 1050 mm. Each configuration is available with a choice of options, including an innovative dual sediment removal system, a sediment elevator, cross sediment removal, insulated cover and the high-speed kit. The GEA EasyFry is optimized for low to medium capacities, and low- to medium belt speeds. It is suitable for a wide variety of applications. As modular systems, the fryers facilitate cost-effective plug and play installation and commissioning. This also means tailor-made configurations can be easily put together with a relatively low initial investment. The fryers are easy to clean and maintain as well as safe to operate. Easy operation and extremely short change over time are other considerations in the design of GEA fryers. Designed to meet the highest safety standard, our fryers have shown exceptional reliability over the last 40 years.
• Ranges form 4 to 8 meters frying length
• 450, 650 and 1050 wide models
• Thermal and electrical heated
• Modular set-up
• Wide range of options available
Reliability
As modular systems, the fryers facilitate cost-effective plug-and play installation and commissioning. This also means tailor-made configurations can be easily put together with a relatively low initial investment. The fryers are easy to clean and maintain as well as safe to operate. Easy operation and extremely short change over time are other considerations in the design of GEA fryers. Designed to meet the highest safety standard, our fryers have shown exceptional reliability over the last 40 years.
• Modular built
• Easy to clean and maintain
• Proven reliability due to 40 years experience
• Plug-and-play installation
Return on investment
There are huge potential savings to gain by integrating sediment removal and oil filtration into fryers. The GEA fryers offer a choice of filtration solutions. To further save costs, our fryers are also extremely energy efficient thanks to innovative design feature like excellent kettle insulation, efficient heat transfer and accurate temperature control. The highly efficient heat exchanger optimizes heat transfer to the oil, enabling a lower thermal oil temperature and therefore lower boiler operating costs. The open sanitary design, with a Clean-in-Place (CIP) system for easy cleaning also contributes to lower operating costs. The open design of heat exchanger tubing optimizes access from all angles, simplifying cleaning and maintenance.
• Low energy consumption
• Efficient heat exchanger
• Excellent sediment removal
• Upgradable with an external filter
• Lowest operation costs
Hygiene
The automatic cleaning position ensures maximum access for inspection and cleaning. The fryer features a programmable recirculating Clean-In Place (CIP) system, and its hygienic design with sloped surfaces ensures minimal dirt traps.
• Cleaning position for accessibility
• Electrolitically polished heat exchanger
• Optional fully programmable CIP system
Safety
The fryers are easy to clean and maintain as well as safe to operate. Optimum user safety by water spray above sediment trolleys and water seal alongside the machine. Provisions for fire extinguish system. Customer to contract with a qualified fire suppression company to supply install and maintain a fire suppression system that meets applicable national, state, provincial or local codes and the requirements of customer’s insurer.
• Programmable water spray above sediment trolley
• Maximum attention to safe operation
• Provisions for fire extinguish system
Controls
To ensure consistent results and optimal process control, the GEA Recipe control includes frying time, frying temperature, oil flow circulation, conveyor height, history, oil level control and oil management.
• PLC controlled
• Full color touch screen
• Recipe controlled
Downloads
Main applications
The GEA EasyFry industrial fryer is designed for a wide range of deep and flash fried applications such as pork, poultry, seafood, vegetables and plant based products.
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