Gulfood Manufacturing 2023

GEA at Gulfood 2023

Visit us at Gulfood Manufacturing from November 7-9, 2023, at the Dubai World Trade Center and share our vision of “Elevate your success” and learn how we strive to engineer for a better world.

We are looking forward to showcasing some of the latest GEA innovations and product developments at this year’s Gulfood Manufacturing - the largest and most influential trade show for the food & beverage manufacturing industry. 

At Gulfood we will showcase solutions for a wide array of applications, ranging from food & dairy, to bakery and packaging. For a complete overview of our solutions explore the tabs above.s

At GEA we continuously work on improving product quality and strive to be more sustainable. In June 2023, we launched the GEA "Add Better" ecolabel. " Our Add Better label calls attention to GEA solutions that are significantly better than their predecessor product when it comes to efficiency and environmental impact.

Stop by our booth and let’s discuss how GEA could support your business in the future. Our product application and service experts will be available in Hall 2, Booth A2-4 and are looking forward to meeting with you

We from GEA look forward to your visit.

Reasons to visit the GEA booth

  • To get close to the most advanced food processing and packaging technology the industry has to offer
  • To talk with experts who understand your industry and applications
  • To get acquainted with GEA's service, financial leasing and automation solutions

Meat, Poultry & Vegetarian Food

From frozen to final product: turnkey solutions for all your natural and formed products

Adding value with delicious homestyle coating

Homestyle coated chicken

Homestyle breading is a fast growing trend for coating bone-in poultry products as well as boneless tenders or fillets. Even formed products increase in value when given a golden homestyle coating. The traditional homestyle coating is mostly created by hand as it appears to be difficult to reproduce the flakey look and crunchy texture on an industrial scale. This results in the dilemma for food processors to compromise on the authenticity of the coating or use a labor-intensive and therefore expensive process. Discover more about GEA's innovative homestyle coating solution.

Full line solutions for meat and plant-based convenience foods

Plant-based chicken with nutri crumb coating

GEA offers a full technology portfolio – from single machines to turnkey solutions -  comprising of extrusion technology of Textured Vegetable Proteins, cutting, mixing, emulsifying and grinding of ingredients to form a dough, and further down the line to forming, coating, frying or cooking, chilling, freezing and ultimately packaging of meat alternative and vegetable-based foods and components, destined for retail, foodservice as well as the quick-service-restaurant market

GEA CutMaster Gen 3 | The newest, third generation bowl cutter

GEA CutMaster Gen 3

At Gulfood Manufacturing we will showcase our latest generation bowl cutters, renowned for their excellent performance for the cutting, mixing and emulsifying of a wide range of food applications, specifically mixes and emulsions for meat, sausage, fish, planted-based foods, vegetarian foods and processed cheese. The new range brings customer-driven technology benefits, including integrated AC drive, improved hygienic design and an online condition monitoring system which is part of GEA's PerformancePlus service program. The new condition monitoring system continuously registers the performance of the CutMaster, creates performance reports and helps food processors optimize productivity.

Control the Crumb with the CrumbMaster Gen 2

GEA CrumbMaster Gen2 - versatile crumb coating machine

Visit our stand and be the first to meet our newest coating equipment, CrumbMaster Gen 2. This is the latest evolution of GEA’s trusted in-line crumb coating/breading system for highly-accurate application of fine, coarse or specialty crumbs on poultry, meat, fish and plant-based foods.  

The new machine shows exceptional performance in terms of keeping the crumb specifications unchanged throughout production, no matter how demanding the coating mix may be.  The new design offers higher flexibility, hygiene, and dust-free production and these results are already validated in the field. Building on more than 60 years food processing engineering and an impressive 1500 installed coaters worldwide, the new CrumbMaster delivers exactly what customers want today: excellent consistency and product quality, clean working environment, less waste and higher efficiency."

Professional fryer for now and the future

GEA ProFry

Do you want to improve the quality of your fried products and ensure your products’ profitability for now and later? And on top of that, have direct accessibility to your production data for future audits?

To meet your challenges and needs we applied our 50-years of frying experience and lessons learned from our impressive installed base to go beyond. With the new ProFry family we are introducing the latest frying technology with improved oil flow and the patented automated in-line oil quality measurement. The new user dependent SmartControl HMI provides simplified, personalized operator interface and insightful, easy exportable data. We build a machine not just for now, but for always. We build ProFry a professional fryer for increased product quality, higher profitability, and advanced production insights.

GEA S-Tec Spiral Freezer

S-Tec Freezer

GEA S-Tec spiral freezers are designed to match the needs of your product characteristics, facility space, and line layout. The GEA S-Tec spiral freezer offers maximum hygiene, quality, high efficiency, and reliability. It meets stringent requirements of the market; cost efficiency, long life cycles, energy efficiency, and customization.

Benefits of the S-Tec include:

  • Customized solution
  • Safe product handling
  • High-yield with horizontal airflow
  • Low Total Cost of Ownership (TCO)

The S-Tec freezer covers a wide range of product applications including meat, poultry fish, bakery, ready meals and a variety of products processed in the freezing industry.

Dairy, Beverage & Liquid Food

Dairy, Beverage & Liquid Food

Specialists in processing “White Gold”

LPT

The increasing global demand for milk and milk products has put a spotlight on the need for industry to focus on sustainable processing solutions that can meet demand but help to minimize environmental impact. GEA is recognized worldwide for its specialist expertise in every area of dairy processing technology and engineering, and we aim to lead the way in developing sustainable, greener solutions for processing this highly versatile food resource. GEA commitment to more planet-friendly manufacturing can be seen first-hand in all the technologies that qualify for the GEA Add Better ecolabel. These systems represent our most resource-efficient solutions, offering even better efficiency, and demonstrating a lower environmental impact than their predecessors.

Dairy excellence streamlined: GEA pasteurizers for every purpose

LPT Pasteurizer System

GEA has developed a versatile family of pasteurizers for diverse dairy process applications, from milk, cream, yogurt, and cheese, to ice cream mixes and whey. Our portfolio includes preassembled and customizable solutions in different sizes, with capacities ranging from 5,000 to 50,000 liters per hour for milk and 2,500 to 10,000 liters per hour for cream. Operating at 72–85°C, with adjustable holding times, GEA pasteurizers are designed to help ensure your product safety and quality, and where possible we’ve also built in technology that helps to reduce the environmental footprint of your process. We’ve focused on designing solutions that result in better energy efficiency, reduced use of water and less waste production. It all aligns with our commitment to offer sustainable solutions that are great for your business, but also kinder to the planet.

A thirst for the extraordinary

LPT

Consumers today have come to expect their stores, restaurants and cafes to offer a rich assortment of beverages that can cater to every taste as well as match special dietary. requirements. So here at GEA we’ve developed versatile, flexible process solutions that can help you to stay agile as you innovate. We believe that GEA technologies have helped the beverage industry to deliver top quality products in response to fast-changing market and consumer demands. Using GEA systems our customers are processing a global wealth of products that satisfy every taste, from bottled water to quench our on-the-go thirst, to functional beverages that can boost energy or help sleep, or that add extra protein, vitamins and minerals to our diets.

GEA DIMIX-C carbonating system for soft drinks

LPT

Designed with a focus on process sustainability, the GEA DIMIX-C carbonation system not only – we believe - excels in performance, but has been developed to help reduce resource consumption and waste production. The DIMIX-C exemplifies GEA dedication to develop more eco-friendly solutions for our customers and help industry work towards a greener future.

Plant-based beverages for every taste: integrated solutions

Plant-based Beverages

GEA offers both individual systems and complete, end to end process lines that allow our customers to manufacture tasty, high-quality oat, nut, and other dairy alternative milks and beverages for this fast-growing, diverse global market. But we also understand that you need to stay efficient and agile and focus on greener processing. So, our solutions - from raw material handling to refrigeration & heating, automation and control systems - are tailored specifically for plant-based beverages. And where possible we engineer in smart technology that can increase energy efficiency, minimize operating costs and reduce the carbon footprint of your overall process.

Ketchup manufacturing, from ingredients reception to complete lines

LPT

GEA offers a wide portfolio of components, technologies, and integrated production lines that can be tailored to meet just about any requirement for ketchup manufacture. We want our technologies to give you flexibility to adapt to market expectations and help you to develop products and stay competitive. Our solutions, from vacuum mixers, homogenizers and pasteurizers, to automation and clean-in-place plants, are built to give you efficiency and reliability, and confidence in safe, reproducible ketchup production. And we always focus on process sustainability, so wherever possible, we design our technologies to help you recycle and save water, reduce overall energy consumption, and cut waste and carbon footprint.

Ultra heat treatment: elevating excellence in every sip

LPT

Choose a GEA UHT (ultra heat treatment) system and you can expect top quality processing, production safety and efficiency, for your dairy and non-dairy beverage applications. But it’s our aim to give you more than just equipment. We’ve listened to industry needs and are developing versatile UHT technology that not only helps you meet the demands of consumers and the food and beverage industry, but also embraces our philosophy of sustainability, so you can work towards a greener future.

GEA Filling lines for sensitive beverages

Beverage system

As part of its culture of innovation, GEA has launched several revolutionary systems on the market, such as the GEA Aseptic Blow Fill System ABF, equipped with a fully aseptic blow-fill module, or the GEA Piston Doser PX, the world's first aseptic dosing machine for filling beverages containing large pieces of fruit and cereals.

The GEA Whitebloc Filling System Aero platform, designed for milk-based beverage packaging with ultraclean technology, is particularly appreciated by companies with multi-product and multi-format productions, that can maximize productivity with targeted solutions and benefit from the highest food safety standards.

Freeze dried foods

Dried Strawberries

Freeze drying can be a great way of preserving and retaining the nutritional value of many foods, while extending shelf life without refrigeration. From convenient preparation to ease of storage and potentially greener transport logistics, freeze drying can also generate products that require minimal effort in terms of preparation, making them ideal as convenience foodstuffs.
Our freeze dryers are designed for a wide range of products including fruits, vegetables, meats and seafoods, ready meals, petfood and probiotics. Meet our experts at Gulfood 2023, to find out everything you need to know about freeze drying. 

Instant coffee and cold brew

Coffee

We’ve built our technologies on decades of experience in coffee processing, plant design and engineering, so that you can create high quality cold brew and instant coffee products with defined properties and strong natural flavors. Do stop by the GEA booth to learn about our solutions. Our expertise and systems cover all the key processes, including spray and freeze drying, evaporation, freeze concentration, extraction, extract treatment, aroma preservation, liquid filling, and powder handling and packing

GEA AddCool heat pump solution

Heat Pump

GEA AddCool® is a cost-effective heat pump solution that captures and amplifies waste energy from your spray drying plant, or even from the external air, as an efficient way of generating hot air for the spray dryer. But it doesn’t stop there. GEA AddCool® also produces extra cooling capacity, which you could use to reduce the overall energy requirement for your chillers. Integrate AddCool into your existing, or new spray drying plant and you could significantly reduce your CO2 footprint.

GEA spray dryers

Spray Dry

The FILTERMAT® spray dryer is ideally suited to drying many different types of foods and ingredients that are sticky, slow to crystallize, or heat sensitive, and so are tricky to dry in conventional spray dryers. Whey permeate, high fat non-dairy creamers, fruit and vegetable powders, and hydrolyzed proteins, palatants and fat-soluble vitamins, are just a few examples. The GEA FILTERMAT® system minimizes the risk of lumping and deposit formation, to generate free-flowing agglomerated powders. You can expect longer production run times, less waste, and fewer planned and unplanned stoppages for cleaning. GEA also offers a full range of conventional spray dryers for food ingredients and flavors, find us at Gulfood to learn more.

Resource-efficient separation solutions for the dairy industry

SFT

GEA Separation has been a strong partner to the dairy industry since 1893 and has shaped this business from the very beginning with high-efficient centrifuges and solutions tailored to customer needs. Our decades of experience form the basis for production lines and processes that have set new standards for product quality and variety. Today, dairies are benefiting more than ever from our innovative strength. Our focus here is not only on the further development of our centrifugal core technology for the core value-adding processes, but we also leverage considerable sustainability potential in process side streams. For example, our GEA Centrifuge Water Saving Unit for separator cooling processes can save 99.9 % fresh water compared to conventional cooling. And with the GEA CIPClean Separator you can save 4 times as much: The amount of fresh water, wastewater and CIP medium is reduced, and the longer reusability of the cleaning medium saves energy.

Click here and discover how you can make every drop matter.

High quality juicing under vacuum: maximum yield, low footprint, saving water

SFT

The patented GEA vaculiq Vacuum Spiral Filter for the juicing of fruits and vegetables offers a nearly unrivalled high end product quality. The valuable compounds like secondary plant metabolites, vitamins, polyphenols etc. are protected enabling the retention of fresh taste. The mobile and compact skid provides increased yields of up to 80 % with exceptional product quality. Moreover, the ease of operation and cleaning leads into a reduction of water consumption of about 55 % compared to a conventional belt press, depending on applied technology.

Boost your juice business with GEA Vaculiq and the GEA MultiCrush Milling System.

Bakery

Bakery

GEA Bakery processing solutions

Cakes made by GEA Bakery

Join GEA Bakery at Gulfood Manufacturing, it will be a great opportunity to know more about our processing solutions for a wide variety of applications such as cakes, pies, cookies, crackers and many more. Our experts will be more than happy to showcase our complete processing lines, which cover each production phase, including new solutions aiming at guaranteeing a more sustainable baking process. Find out how to increase the efficiency in your production lines, without compromising the quality of the final product.

Pasta & Extruded Foods

Pasta & Extruded Foods

GEA Pasta and Extruded food processing

Pasta

GEA's Pasta and Extruded Food Business Unit will be present at Gulfood Manufacturing 2023, offering participants the opportunity to get in touch, through a dedicated team of experts on site, with GEA's cutting-edge a processing lines for dry pasta and extruded snacks.

We’ll be ready to showcase GEA's state-of-the-art solutions to cover the complete supply chain from raw material handling to processing and packaging, as result of extensive research and knowledge in the industrial production of dry pasta and snacks, with a focus on consumer health and sustainability.

Confectionery & Snacks

Confectionery & Snacks

SmartPacker TwinTube

Confectionery

The SmartPacker TwinTube is ideal for packing confectionery.  It features a low fall height to ensure higher production speeds. And, with its capability to run either mono material or paper based bags, this innovative machine also gives you new ways to demonstrate your sustainability credentials to customers.

SmartPacker SX400

Dates and dried fruits

The SX400 is a cost-efficient and highly reliable, intermittent motion vertical form-fill-seal packer that has served as a foundation in setting new industry standards in TCO (Total Cost of Ownership) and redefining OEE (Overall Equipment Effectiveness). 

It gives you the flexibility to pack into different shapes and formats.

 

Capable of handling up to 10 kg/bag and 100 bags per minute, the SX400 has a proven excellent performance in the field for many years.

With the SX400, you can confidently meet your production demands while ensuring efficient and seamless packaging processes.

GEA SmartPacker CX400 D-Zip

Nuts

The best of both worlds: the high quality pouches of conventional horizontal machines plus the advantages of a SmartPacker. With sustainability in mind the unique zip applicator concept (patent pending) in the new GEA SmartPacker CX400 D-Zip design reduces the amount of plastic required for the zipper by approximately 15% per bag by eliminating the zipper material in the cross seal. And additional plastic waste is avoided as no punching is required in making the zipper. 

The premium quality D-Zip bag also features smooth and sharp cross seals, an elegant and slim design, wrinkle-free seals with high density and air/gas-tight sealing. What more could you need?

GEA Aquarius lollipop line solutions

Lollipops

On our GEA Aquarius TwistWrapper machine you can produce hard candy ball lolllipops at speeds from 600 up to 1000 lollipops per minute. This machine can be easily integrated into a complete GEA Aquarius ball lollipop line solution.

With rising cost pressures, changes in market strategy that you might be planning, or to anticipate ever-changing sugar prices, there is a constant need for more flexibility in production. These challenges can lead to the desire to be more flexible in adjusting the weight or diameter you want to wrap.

With the introduction of our New Simple Quick-Change Kit for the GEA Aquarius TwistWrapper we have found a perfect solution. 

With this new simple quick-change kit, you optimize the conversion time of a format change to another weight as well as to another diameter lollipop, because no further fine tuning of the wrapping machine is required.

Homogenization

Unlocking Excellence with High-Pressure Homogenization: Transforming Dairy, Food & Beverage Industries
Homogenizer

High-pressure homogenization has long been a game-changer in the dairy, food, and beverage industries. It's the transformative process that takes particles or droplets suspended in fluids and breaks them down to the tiniest of scales, often reaching the nanometer range. What does this mean for your products? Let's delve into the benefits.

Enhanced Stability & Extended Shelf Life: High-pressure homogenization goes beyond the surface, ensuring that your emulsions remain stable over time. This means products stay fresher for longer, reducing waste and providing consumers with products they can trust.

Optimized Viscosity: Achieving the perfect viscosity in your products is essential, and high-pressure homogenization is the secret sauce. By precisely controlling particle size, we enable you to create the ideal texture and consistency in your dairy, food, and beverage offerings.

Vibrant Colors & Delicious Tastes: Appearance matters, and so does taste. High-pressure homogenization not only refines texture but also enhances color and taste profiles. Your products will look and taste better than ever before, setting you apart in the market.

Digestibility & Nutritional Absorption: We care about your consumers' health. Homogenization plays a crucial role in improving the digestibility of your products, making it easier for the body to absorb essential nutritional principles. It's a win-win for your customers and your brand.

Efficiency at Its Best: Efficiency matters in production. With the use of high dynamic pressure and custom homogenizing valves designed by GEA experts for various applications, you can effortlessly achieve the desired particle size and efficiently mix ingredients. Importantly, this is achieved at the lowest possible pressure, leading to significant energy and cost savings for your operation.

In conclusion, high-pressure homogenization is the cornerstone of quality and innovation in the dairy, food, and beverage industries. It elevates your products in terms of stability, shelf life, viscosity, color, taste, and digestibility. Moreover, it's a strategic investment that contributes to energy efficiency and cost-effectiveness in your production processes.

At GEA, we are committed to helping you harness the power of homogenization technology to stay at the forefront of these industries. Join us on this journey to elevate your products and delight your customers.

GRADE

Cooling and heating products and services
GRADE

Explore our cooling and heating products and services, the applications they suit, and the benefits our world-class solutions offer.
See our full industrial heating and refrigeration line. From compressors and packaged compressor systems to chilling systems, heat pumps, controls and more. At the GEA booth we will highlight our heating and refrigeration control systems.

Meet us at Gulfood Manufacturing in Hall 2, GEA booth A2-4

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