GEA PowerSort

GEA PowerSort 6000 is an innovative separation and sorting system that can be customized to meet customer requirements through GEA’s modular design. It features a combined lane system and package rejector for end-of-line applications. Its purpose is to automatically sort and reject defective food packages produced by thermoforming packaging machines. PowerSort can be controlled via GEA SmartControl HMI and is highly integrated with GEA’s optimized Thermoformer, facilitating maintenance and servicing.

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Maximum Control, Maximum Integration, Minimal Fuss.

PowerSort is an innovative separating and sorting system which – thanks to GEA’s modular design – can be configured exactly to customer requirements. This combined lane converger and package rejector features a single pack, pick-and-place system and multi-lane converging system for end-of-line applications. Its purpose is to automatically sort ‘good’ food packages produced by thermoforming packaging machines from ‘bad’ ones. Any empty or defective packages can be rejected in a controlled way with high reliability and efficiency. PowerSort can be controlled by the GEA SmartControl HMI.

In line with the GEA One Line concept it is highly integrated – both mechanically and electrically – with our new optimized GEA thermoformer. Sharing common parts with the thermoformer and other automation equipment – such as the frame or the belt design – makes servicing quicker, easier and more cost effective.

Key benefits

Maximum control over defective packaging for more reliable line performance
Unbeatable integration with GEA thermoformer equipment
Easy to operate using GEA SmartControl HMI (no extra panel required)
Optimum efficiency due to harmonization with GEA thermoformer
Minimal footprint thanks to seamless integration
High performance gripper head is lighter and quicker to exchange than ever

Specifications

Technical Data GEA PowerSort 6000

Available frame width for base width 460 / 560 mm or 700 mm
Available frame lengths for index length up to 600 / 850 / 1,100 mm
Feeding belt for index length up to 850 or 1,350 mm
Transport conveyor 1 or 2 lane execution
Outfeed conveyor 1 or 2 lane execution
2D- kinematics for pick and place
Up to 36 separate vacuum circuits
Vacuum system via integrated pump
Optional turning function +90° / -180°
Standard rejection of empty and bad quality packages
Optional separate rejection of bad quality packages
Optional separate GEA SmartControl HMI

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GEA One Line concept

To maximize productivity and sustainability while minimizing costs the GEA One Line concept creates a single fully automated line in which all components work in perfect harmony – as one. This results in higher capacity per square meter which reduces operating costs while giving sustainability benefits in terms of power consumption. Overall Equipment Efficiency is increased while making better use of existing floor space. And lines or standalone units can be precisely configured to your individual needs based on a ‘toolbox’ of available options. Not only easier to operate, a GEA One Line is also easier to maintain thanks to a modular design that shares key elements and spare parts across the different sections of the line.

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