Inhalable Fine Powder Processing for Pharmaceutical Drug Dosage Forms
Inhalables and aerosols, no matter whether they are in liquid or solid form, must be delivered to the oral cavity or the greater respiratory system.
Inhalation is often the preferred drug delivery method for lung diseases, offering a number of advantages for both patients and medical professionals for the administration of vaccines and other biological drugs. Producing powders for inhalation is relatively straightforward on a small scale; but, it can be hard to replicate at a commercial level.
To facilitate the process, GEA has developed a highly specialized spray drying system that offers large-scale particle engineering capabilities. This makes it possible to accurately manipulate the aerodynamic size and flow properties of particles to produce fine, free-flowing powders for applications such as commercializing biological compounds including hormones, peptides and proteins that risk degradation if ingested.
When it comes to mixing and blending very fine powders, homogeneity and stability are key factors during the production of inhalable drugs. As such, GEA also offers production-scale mixing and blending solutions to produce inhalable products (dry powders and suspensions).
The TRV high-speed blender, a standalone PharmaConnect® module, is particularly suitable for the rapid batch blending of small quantities of APIs with base excipients. By combining the high surface area of the main impeller blade with the directional effects of the feeder blade, rapid, homogenous and stable blends can be produced in a reproducible manner.
Prodotti e tecnologie
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Contained Materials Handling Systems
Contained Materials Handling solutions for Primary and Secondary Pharmaceuticals and Healthcare. With extensive experience within the generics sector, supply a wide range of technologies and equipment that improve and enhance the efficiency and performance of Oral Solid Dosage production.
Continuous Direct Compression Line
The ConsiGma® DC for direct compression is the latest expansion of GEA's continuous portfolio for cost effective, compact, high yield manufacturing systems. It offers a robust and flexible manufacturing method for a wide range of products.
Continuous Granulation Lines
Continuous Processing is becoming more and more important in the pharmaceutical industry. GEA takes the lead in introducing this innovative technology with ConsiGma® - continuous high-shear granulation and drying lines.
Continuous Tableting Lines
At GEA we believe that continuous processing improves the quality of pharmaceutical end products: by focusing on quality during the whole product life-cycle, not just “tested in” quality; and by understanding the capability of your processes, managing sources of variability and decreasing any associated risks.
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Approfondimenti GEA
La svolta che ha rivoluzionato lo spray drying
Nel 1976, gli ingegneri di NIRO risposero a una sfida della concorrenza ripensando radicalmente le potenzialità dello spray drying. Da questa intuizione nacque l'essiccatore multistadio MSD. Cinquant'anni dopo, lo stesso principio fondamentale contribuisce a trasformare i liquidi nelle polveri utilizzate in prodotti nutrizionali essenziali e in importanti farmaci in tutto il mondo. Perfezionato grazie a decenni di competenza ingegneristica, attenzione alle esigenze dei clienti e sviluppo continuo, l'MSD rappresenta una storia di innovazione dall'impatto duraturo.
Oltre le macchine: come migliorare le prestazioni dell’impianto
Una macchina efficiente non garantisce automaticamente l'efficienza di uno stabilimento. Il vero miglioramento spesso inizia guardando oltre le singole attrezzature e comprendendo come i processi, i sistemi energetici e le decisioni operative si influenzino a vicenda. Si tratta di un approccio olistico pensato per individuare opportunità che altrimenti potrebbero sfuggire.
Come una valvola rivoluziona la produzione di alimenti e bevande
Negli impianti di produzione di alimenti e bevande, le valvole vengono solitamente azionate tramite aria compressa. GEA Hydract® Actuation Technology utilizza l'acqua all'interno di un circuito chiuso e controllato digitalmente. Il risultato è una valvola che può essere mantenuta esattamente in posizione e regolata con per piccoli incrementi con grande precisione. Ciò si traduce in un minor consumo energetico e in un maggiore controllo.
