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GEA supplies two plants for waste heat utilization to India and Italy

03 Sep 2018

GEA supplies Saint-Gobain with two Waste Heat Recovery Systems (WHRS) each for the utilization of waste heat from the float glass production lines in Pisa, Italy and Sriperumbudur, India. Commissioning is planned for the first half of 2019.

Récupération d'énergie GEA 1
Unité de récupération d'énergie GEA 3

GEA technology makes it possible to generate electricity and compressed air from otherwise unused waste heat from the production process. Saint-Gobain can significantly improve energy efficiency in production and conserve resources with this GEA solution.     

The existing gas cleaning plant in Pisa will be integrated with the GEA WHRS. In Sriperumbudur the newly built gas cleaning plant supplied by GEA will also be equipped with the GEA WHRS. The reasons for going for a WHRS are different – in India the electric power supply for the plant will be insured, while for the Pisa plant the supply of compressed air was an important factor as well as the supply of thermal power for building heating. However what both plants have in common is the choice of GEA as a competent and reliable supplier by Saint-Gobain. One important reason being the technical know-how of GEA, having successfully commissioned a WHRS with thermal oil loop and electric power production via an Organic Rankine Cycle (ORC) in 2012 in the glass industry.

In a waste heat recovery system, thermal power is transferred from the waste gas to a heat carrier by heat exchangers (called waste heat recovery unit – WHRU). This heat carrier is, due to the temperatures, thermal oil. Via the heat carrier cycle the thermal power is transferred to an ORC. The ORC, similar to traditional steam cycles, generates electric power via a turbine and a generator. However instead of water, an organic medium is being used.

Furthermore, the turbine may be coupled with a compressor for producing compressed air, which will be the case for the Pisa plant as an innovative novelty. Both the generator as well as the compressor are installed on the turbine shaft. Thus no further unnecessary efficiency losses are created for running the compressor.

The most important key figures are summarized below:


Pisa plantSriperumbudur plant
Available thermal power~ 4.500 kW~ 6.100 kW
UsageGenerating electric power, compressed air production, hot water productionGenerating electric power
Gross electric power production~ 960kW~ 1.200kW
Compressed air produced~78 m³/min, std.dry-

GEA is represented with a booth at glasstec 2018 from October 23 to 26 at the Düsseldorf trade fair. Visit us in hall 14, booth F49.

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GEA Group Aktiengesellschaft

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Germany

+49 211 9136-0

À propos de GEA

GEA est un des principaux fournisseurs de l'industrie agroalimentaire et d'autres industries, qui sont à l’origine d’un revenu consolidé qui a atteint près de 4,9 Mrd EUR en 2019.

C’est un groupe international spécialisé dans les machines et les installations, ainsi que dans les technologies de procédés et composants. GEA fournit des solutions énergétiques durables, utilisées dans des process de production de pointe pour divers marchés, et offre une gamme complète de services. Le groupe réalise près de 70 % de son revenu dans l'industrie alimentaire et des boissons, un secteur caractérisé par une croissance durable de long terme. Au 31 décembre 2018, la société employait plus de 18 500 personnes dans le monde. GEA est un leader du marché et des technologies dans ses secteurs d'activité. La société est cotée sur l'indice boursier allemand MDAX (G1A, WKN 660 200), sur l'indice STOXX® Europe 600 et sur des indices de durabilité globale MSCI sélectionnés.
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