HIGH SHEAR MIXING FOR HOMOGENEOUS PRODUCTS

GEA BATCH FORMULA® PRO High Shear Mixer

The BATCH FORMULA® PRO High Shear Mixer is available with and without vacuum, optimizing mixing and process times. Typical applications include dressings, soups and sauces, beverages, dairy and home & personal care products.

The BATCH FORMULA® PRO High Shear Mixer is available with and without vacuum, optimizing mixing and process times. Typical applications include dressings, soups and sauces, beverages, dairy and home & personal care products.
Vessel of GEA BATCH FORMULA® PRO High Shear Mixer

Vessel of GEA BATCH FORMULA® PRO High Shear Mixer

The multifunctional BATCH FORMULA® PRO High Shear Mixer with vacuum, uniquely introduces powder under vacuum below the liquid surface. This instantly wets and deaerates the powder, thereby creating a uniform, homogeneous, highly stable product with a long shelf-life. The benefit of introducing oil directly into the high shear mixing device is the production of very small oil droplets that contribute to a stable, consistent emulsion.

The BATCH FORMULA® PRO High Shear Mixer without vacuum enables all powder and liquid to be added according to customer's specifications, either manually or by a bin lifter.

This one-pot solution also decreases energy use, saves time and optimizes both clean-in-place (CIP) processes and manufacturing profitability. 

The BATCH FORMULA® PRO High Shear Mixer is also available as a test unit allowing our customers the opportunity to trial products before scaling up production. Our high shear test mixers are available in a wide range - contact us to find out more.

Key benefits of the GEA BATCH FORMULA® PRO High Shear Mixer

GEA BATCH FORMULA® PRO | A slanted high shear mixing device enables reduced levels of vortex formation

GEA BATCH FORMULA® PRO | A slanted high shear mixing device enables reduced levels of vortex formation

  • A one-pot-process for efficient mixing and cooking and mixing processes 
  • Reduction in the level of vortex formation due to the high shear mixing device being slanted towards one side
  • Greater cost-effectiveness, as the tank can be fully emptied because the mixer has the outlet at the lowest point of the tank
  • Excellent cleaning
  • High shear and no shear in the same tank
  • Rapid wetting of powders into liquids without “fish eyes” or agglomerates 
  • Stable emulsions 
  • Gentle product handling 
  • Hygienic design and total batch-to-batch drainage 
  • Multiple application versatility for high and low viscous products

Further features

  • Direct steam injection
  • Agitator
  • Knife/cutter
  • Plug & Play automation
  • Bin lifter
  • Dimple jacket/insulation

What type of applications are suitable?

The BATCH FORMULA® PRO High Shear Mixer has, for many years, been a trusted technology for manufacturers of food, dairy, home & personal care products.
The GEA BATCH FORMULA® PRO High Shear Mixer enables uniform homogenous mixing of highly viscous products such as shampoo.

The GEA BATCH FORMULA® PRO High Shear Mixer enables uniform homogenous mixing of highly viscous products such as shampoo.

This is only a selection of applications which can be processed on our mixers - contact us today to find out more.

  • nutritional formula
  • flavors and fragrances
  • coffee and tea whiteners
  • cream cheese and processed cheese
  • yoghurt-based drinks 
  • protein-based drinks 
  • ketchups, sauces and mayonnaise
  • lotions, creams and shampoos
  • sweetened condensed milk
  • plant-based food
  • pet food

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