HIGH SHEAR MIXING FOR HOMOGENEOUS PRODUCTS
GEA BATCH FORMULA® PRO High Shear Mixer
The BATCH FORMULA® PRO High Shear Mixer is available with and without vacuum, optimizing mixing and process times. Typical applications include dressings, soups and sauces, beverages, dairy and home & personal care products.
Vessel of GEA BATCH FORMULA® PRO High Shear Mixer
The multifunctional BATCH FORMULA® PRO High Shear Mixer with vacuum, uniquely introduces powder under vacuum below the liquid surface. This instantly wets and deaerates the powder, thereby creating a uniform, homogeneous, highly stable product with a long shelf-life. The benefit of introducing oil directly into the high shear mixing device is the production of very small oil droplets that contribute to a stable, consistent emulsion.
The BATCH FORMULA® PRO High Shear Mixer without vacuum enables all powder and liquid to be added according to customer's specifications, either manually or by a bin lifter.
This one-pot solution also decreases energy use, saves time and optimizes both clean-in-place (CIP) processes and manufacturing profitability.
The BATCH FORMULA® PRO High Shear Mixer is also available as a test unit allowing our customers the opportunity to trial products before scaling up production. Our high shear test mixers are available in a wide range - contact us to find out more.
GEA BATCH FORMULA® PRO | A slanted high shear mixing device enables reduced levels of vortex formation
Key benefits of the GEA BATCH FORMULA® PRO High Shear Mixer
- A one-pot-process for efficient mixing and cooking and mixing processes
- Reduction in the level of vortex formation due to the high shear mixing device being slanted towards one side
- Greater cost-effectiveness, as the tank can be fully emptied because the mixer has the outlet at the lowest point of the tank
- Excellent cleaning
- High shear and no shear in the same tank
- Rapid wetting of powders into liquids without “fish eyes” or agglomerates
- Stable emulsions
- Gentle product handling
- Hygienic design and total batch-to-batch drainage
- Multiple application versatility for high and low viscous products
Further features
- Direct steam injection
- Agitator
- Knife/cutter
- Plug & Play automation
- Bin lifter
- Dimple jacket/insulation
What type of applications are suitable?
The BATCH FORMULA® PRO High Shear Mixer has, for many years, been a trusted technology for manufacturers of food, dairy, home & personal care products.
This is only a selection of applications which can be processed on our mixers - contact us today to find out more.
- nutritional formula
- flavors and fragrances
- coffee and tea whiteners
- cream cheese and processed cheese
- yoghurt-based drinks
- protein-based drinks
- ketchups, sauces and mayonnaise
- lotions, creams and shampoos
- sweetened condensed milk
- plant-based food
- pet food
Downloads
Related Products
GEA INLINE FORMULA® SOL High Shear Mixer
The GEA INLINE FORMULA® SOL High Shear Mixer is versatile, hygienic and also suitable for multipurpose manufacturing. Typical applications of this mixer include low viscosity products such as juice, soft drinks, liquid food and recombined milk products.
GEA MIXING FORMULA® High Shear Test Mixers
We offer our customers in the food, beverage, dairy and HPC industries, the opportunity to trial their products before scaling up production. Our high shear test mixers are also available for rental.
GEA Insights
Fueling the circular economy in shipping
Ports now compete not just on logistics, but on sustainability. At Greece’s Piraeus port, an advanced processing and recovery facility recycles ship waste oil into fuel. Equipped with GEA’s high-performance centrifuges, it sets a new benchmark for state-of-the-art, environmentally responsible port operations.
Closing the loop: key lessons for breweries from OeTTINGER
The 2022 CO2 shortage forced breweries to review their dependency on global supply chains. Many were forced to close, unable to carbonate their products. At its breweries in Germany, OeTTINGER GETRÄNKE is turning its own CO2 into a powerful lever for independence and sustainability – with the help of CO2 recovery technology from GEA.
Staying the course: Q&A with GEA's Chief Sustainability Officer
In a shifting political and economic landscape, GEA stays the course. We spoke with Dr. Nadine Sterley, GEA’s Chief Sustainability Officer, about why sustainability remains central to the company’s business strategy, how GEA is progressing on its ambitious goals and what it takes to turn words into action.
