XPress
With 20 years of manure separation expertise we offer a system capable of producing top quality bedding.
XPress
The Xpress distinguishes itself from other manure separation system by its ability to compress manure fiber without altering the fiber integrity. The Xpress’s fiber quality limits the amount of fiber becoming airborne as well as the amount of fiber sticking to the cow teats. The fiber resulting from these systems remains the best available comfort for your cows.
Key Features
- Many configurations of the Cascading Roller Press System are available and its flexibility allows to process in 1 hour the daily manure output from 45 to 300 cows.
- Depending on the number of compression steps and the system configuration the solid output dry matter rate can be up to 34%.
- Each screen roller is driven by a low horsepower electrical motor (1.5 HP – 1.1 kW).
- Two air balloons maintain constant pressure on rubber roller and ensure smooth operation.
- Heavy-duty double tapered roller bearings for long lasting operation.
- Easy access to the inside of the steel roller for fast cleaning.
- Scraper made of a one-piece of ½" (13 mm) thick UHMW to remove fiber mat from the surface of the screen roller.
- Easy cleaning non-sticking stainless steel chute.
- When having a dewatering treatment, the XPress can be equipped with an ultrasonic sensor to monitor the level of manure in its hopper and adapt the speed of the primary roller press accordingly to maximize dry matter content of the output.
Functional Description
The XPress is used to reduce manure fiber moisture in order to produce bedding or compost depending on the configuration of the system. The Xpress is designed to work in conjunction with a Sloped Screen Separator or a Vertical Dewaterer when dewatering treatment is needed prior to the compression or with a Regulator Tank when manure is thick enough to be compressed without dewatering treatment.
Liquid extraction is done by compressing the fiber between two rollers, once, twice or three times depending on the dry matter rate required for specific purposes. The upper rubber roller squeezes the fiber against the second roller which is a stainless steel screen that allows remaining liquid to drain out.
Related products
2-Stage Separator
Compress wet fiber sliding off from an 8ft x 8ft Sloped Screen Separator for further reduction of the moisture content in the solids.
4-Inch Agi-Pompe
Stands out from the other pumps because of its ability to provide both high performance pumping and high efficiency agitation.
Electromix System - Single Piston Pump
The Electromix System includes a low power pump with hydraulically driven piston and the Electromix agitator. This system evacuates dairy manure that has been fully agitated and homogenized through underground line from tied stall or from free stall barns up to the main storage. The manure may contain bedding such as straw or sawdust of a consistency not exceeding 1½" (38 mm). The Electromix pump can be either wall mounted or floor mounted. Most of the time, the Electromix system requires a liquid return line from the main storage back to the reception pit in order to precondition the manure before transfer. It allows minimizing water addition, thus reducing the volume of storage. Have a look at the many possibilities that the Electromix System offers to definitely ease manure handling.
Regulator Tank
The Regulator Tank consists of a large reservoir that holds in incoming manure and evenly gravity feeds the XPress with a constant flow rate.
Sloped Screen Separator - 4ft X 4ft
An excellent tool for liquid recycling, fiber reclamation or limiting amount of fresh water required.
Sloped Screen Separator - 8ft X 8ft
An excellent tool for liquid recycling, fiber reclamation or limiting amount of fresh water required.
Vertical Dewaterer
Reliable and efficient, the Vertical Dewaterer combined with the XPress, is what you need to process a high volume of manure.
Downloads
-
XPress Cascading Roller Press System - Brochure / EN
PDF 1,91 MBDownload -
XPress Mehrstufiges Walzenpressen-System und Entwässerer - Broschüre / DE
PDF 1,69 MBDownload -
XPress Système de presse à rouleaux en cascade - Brochure / FR
PDF 1,43 MBDownload -
Product range for perfect stall planning: Overview of barn equipment, feeding and cleaning systems
PDF 19,71 MBDownload
Please note that this is a global webpage. For more information on the availability of this product in your country please reach out to your local GEA dealer.
Find dealer