Our modular pilot UHT plant is highly flexible and designed for small-scale aseptic processing, with a capacity of 50-500 l/h. The system allows you to test and evaluate various UHT heating options and configurations for different product types. The combi system can be set up for indirect, product-to-product or direct infusion, or injection-type heat treatment. We’ve designed our pilot plant to give you the flexibility to evaluate your products and processes, experiment with new recipes, and gain insights into the best heat treatment options for scaling up to commercial production when working to scale up your process for commercial production.
Versatile heating options
Adjustable temperature and time: Precise control over temperature (typically between 135-150°C) and holding time (usually 2-6 seconds) allows you to mirror various industrial conditions.
Cost-effective development
Minimized risk: Identifying potential issues on a smaller scale helps to mitigate risks before scaling up to full production, reducing the risks of costly mistakes.
Related Products
GEA UHT system direct infusion
GEA UHT Infusion uses rapid steam heating to reduce heat load compared to indirect methods, preserving proteins, nutrients, flavor, and color for a fresher, more nutritious product.
GEA UHT system direct injection
GEA direct UHT cuts heat load vs. indirect methods, preserving proteins, nutrients, color, and flavor for better nutrition and fresher taste.
GEA UHT system indirect
GEA UHT Indirect ensures consistent, gentle heating for extended shelf life while maintaining product quality, stability, and energy-efficient performance.
GEA UHT system indirect product-to-product
GEA UHT systems with product-to-product exchangers use the product itself for heat transfer, boosting efficiency over traditional indirect heating methods.
GEA Insights
The breakthrough that changed spray drying
In 1976, NIRO engineers responded to a competitive challenge by rethinking what spray drying could do. Their idea became the multi-stage dryer MSD. Fifty years later, the same fundamental principle helps turn liquids into the powders used in essential nutrition products and important medicines around the world. Refined through decades of engineering expertise, customer insight and continuous development, MSD is a story of innovation with lasting impact.
Beyond the machine: unlocking better plant performance
An efficient machine does not automatically make an efficient factory. Real improvement often starts by looking beyond individual equipment and understanding how processes, energy systems and operating decisions affect one another. It’s a holistic approach designed to uncover opportunities that might otherwise be missed.
How a valve reshapes the way food and drinks are made
In food and beverage plants, valves are commonly operated using compressed air. GEA Hydract® Actuation Technology moves valves with water instead, in a closed, digitally controlled circuit. The result is a valve that can be held exactly in place and steered in fine-tuned steps. This results in lower energy use and greater control.
