GEA offers a versatile range of advanced, automated curd drainage and maturation systems to produce various types of pasta filata cheese. Continuous tunnel systems are available with capacities of up to 6,000-8,000 kg/h.
The system comprises the following elements:
Drainage is improved because of the curd pressure created through the accumulation of curd during tunnel filling. Precise control of the auger movement, curd transit and retention time allows optimum maturation and the development of the desired curd characteristics.
Continuous tunnels are constructed using AISI 304 stainless steel and are supplied with automatic cleaning-in-place to comply with the most stringent sanitization regime and hygiene regulations. Automated cleaning reduces water usage and the need for manual cleaning and minimizes stoppage time thereby reducing production costs.
PLC control optimizes automation and working parameters to further reduce manual intervention. The sensors allow for the precise control of the curd temperature. Maturation times can be precisely controlled with double-walled jackets for hot water heating along the complete length, and a piping system for product cooling.
GEA builds the highest standards of safety into all its systems. The curd maturation and drainage technologies feature mechanical barriers or proximity switches to protect operators close to the danger zones, and safety switches ensure that no operation can be continued if the requisite protection features have not been engaged.
GEA can configure continuous curd drainage and maturation systems to fit plant layout, footprint and utility supply.
GEA offers a versatile portfolio of state-of-the-art automated curd drainage and maturation systems used in the production of various types of pasta filata cheese. Batch type DMC systems are available with capacities up to 2,000 kg.
Feeder units from GEA comprise an accumulation vat into which the curd is transferred, either by hand or automatically, and which contains a 500 mm auger to transfer the curd to a pneumatically controlled curd cutter unit.
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