Containment Solutions
Hicoflex® Single-Use Containment System
GEA offers a single-use high containment interface for the safe and dust-free transfer of solid dosage material to fully protect your operator and your product.
Protecting Your Operator and Your Product
Single-use containment enables your operators to perform the jobs they should be doing, not washing small containers or waiting for cleaning validation.
Safe, easy to use and cost-effective, Hicoflex® gives you the power to work more effectively and efficiently – by reducing overheads and running costs while improving yield and output, and getting product to market faster. Benefits include
- no cross-contamination owing to single use
- visible contained product transfer
- disposable, so no cleaning or validation
- safe handling of potent products
- fast installation and easy handling.
Functionality
Hicoflex® disposable containment technology comprises two identical couplings that are joined together to seal the external faces, thus providing dust-tight product transfer. Hicoflex® Consumables can be operated using specially engineered equipment.
Applications
Whatever your application, from charging a reactor or tablet press to discharging an isolator or process unit, to the fully contained transfer of hazardous materials, we have a solution that fits your needs.
Charging and Discharging
Hicoflex® stations and our Hicoflex® Trolley enable the safe and efficient charging and discharging of hazardous products while complying with stringent containment requirements.
Sampling Technology
The specially designed Hicoflex® Sample Bag allows non-intrusive sampling from IBCs reactors or process units, for example. The sample can then be transported in a closed bag to any location where it can be removed and analyzed when required.
High Level Containment
Offering containment from 1–10 μg/m3 (STTWA) as standard, containment levels down to <1 μg/m3 (STTWA) can be achieved with an optional Hicoflex® Suction Device.
Specifications
- 100% FDA compliant
- Manufactured under GMP conditions in a Class 5 cleanroom according to ISO EN 14644-1
- Full traceability of product contact parts.
Hicoflex® Consumables
Safe, easy to use and cost-effective, Hicoflex® gives you the power to work more effectively and efficiently.
Hicoflex® Charge Bag
- The Hicoflex® Charge Bag comprises a coupling and a PE bag.
- A handle is incorporated for easy transportation and to hang the bag up during discharge.
- Available sizes: 1, 5, 10, 15, 25, 50 L
Hicoflex® Charge Bag with Flush Connector
- The Hicoflex® Charge Bag with Flush Connector
- Ensures a full yield discharge because of an internal rinsing device.
- Available sizes: 5, 10, 15, 25, 50 L
Hicoflex® Adaptor
- The Hicoflex® Adaptor is used to connect Hicoflex® Bags to the processor.
- This adaptor is made from a Hicoflex® coupling and a standard tri-clamp connector.
- Available sizes: 2, 4, 6"
Hicoflex® Spray Bag with Drain
- The Hicoflex® Spray Bag equipped with an additional drain
- Enables the rinsing/wetting of the connectors from below.
Hicoflex® Sample Bag 400
- The Hicoflex® Sample Bag 400 is a hose-shaped bag with a sampling device. After docking the bag, a sample (approx. 5 mL) can be taken in a fully contained way.
- We highly recommend the use of a Hicoflex® Opening Tool Pistol to take product samples.
Hicoflex® System Components
By using our low-maintenance Hicoflex® systems, GEA ensures that the operator is fully protected and the product is completed contained during material transfer.
Hicoflex® Charge Station
- To charge product into a Hicoflex® Bag, we recommend the use of our stainless steel Hicoflex® Charge Station, which comes supplied with an adjustable support platform for the bags.
- The station can easily be installed on a existing tri-clamp nozzle.
- Available sizes: 2, 4 and 6"
Hicoflex® Discharge Station
- The stainless steel Hicoflex® Discharge Station features a height adjustable bag support, facilitating product transfer from the Hicoflex® Bags.
- The station can easily be installed on an existing tri-clamp nozzle.
- Available sizes: 2, 4 and 6"
Hicoflex® Opening Tool Pistol
- The Hicoflex® Opening Tool Pistol is suitable for manual use
- We highly recommend the use of a Hicoflex® Opening Tool Pistol for taking product samples from a Hicoflex® Sample Bag.
Hicoflex® Opening Tool
- The manually operated Hicoflex® Opening Tool, which is attached to our Hicoflex® Discharge or Charge Stations
- It can also be supplied and installed separately.
Hicoflex® Suction Device
- The Hicoflex® Suction Device can be used to extract airborne particles and dust, down to a containment level of <1 µg/m3 (STTWA), during material transfer.
Hicoflex® Trolley 4”
- The Hicoflex® Trolley is a mobile stainless steel frame with a 4” tri-clamp
- It is used for the manual charging of Hicoflex® Bags.
Downloads
Related Products
BUCK® MC Containment Valves
BUCK® valves were the first commercially available split valves on the market. Used for the contained transfer of active powders from one vessel to another in pharmaceutical production, BUCK® technology is the result of thousands of successful applications worldwide and more than 15 years of experience.
IBC Systems for the Pharma Industry
IBC Systems are widely used in pharmaceutical manufacturing as storage, transport and, with the increasing use of in-container applications, blending vessels.
Digital Canary protects your people
Based on the traditional concept of a live coal-mine canary, the 21st century equivalent from GEA is a continuous real-time monitoring system that’s been designed to detect breaches in contained pharmaceutical production lines. By providing an additional level of monitoring, the Digital Canary reduces the need for routine occupational health chec...
Powder Sampling for Contained Systems
GEA offers a range of contained sampling devices for the pharmaceutical industry. These devices are build around the Buck® valve technologies.
GEA Insights
Video: GEA's 2025 year in review
This year was a big one for GEA. Can you remember all the milestones and highlights?
Touching lives, lifting communities
The GEA Foundation launched this year with a promise: to make a tangible difference in people's lives. From scholarships in Germany to clean water in Tanzania, the foundation is already proving that when companies commit to giving back, lives change.
Farmers reap benefits of tailored GEA batch milking system
Automated milking has become the first choice for many modern dairy farms. The benefits are compelling, and with a new batch milking solution from GEA, automated group milking for large dairy herds is possible without the need – and expense – of rebuilding existing facilities.
