Granulation Experts
In the pharmaceutical industry, tablets remain the most commonly produced oral dosage form; as such, granulation, which allows primary powder particles to adhere and form granules, is one of the most important unit operations in drug manufacturing.Techniques, Technologies, Experience and Solutions
A number of different granulation and compression technologies are available to pharmaceutical manufacturers, all of which have individual strengths and weaknesses depending on the specific application; however, the theory of granulation is often poorly understood and the selection of a particular machine and granulation method is frequently done on the basis of tradition and the operator’s own experience, rather than by using strict scientific or cost-benefit criteria.The basic techniques have changed dramatically in recent years and granulation for controlled release, extrusion, spheronization, fluidization techniques, spray drying, melt extrusion, oral dispersion technology and roller compaction are all new technologies that are increasingly being used in modern pharmaceutical production and offer many advantages compared with previously available processes.
In essence, a granulator is a multipurpose processor that’s equally suitable for the high-speed dispersion of dry powders, aqueous or solvent granulations, effervescent products, wet and melt pelletization. At GEA, we supply a complete range of granulation process equipment. With the company’s history of expertise in the market, our reliable legacy of supply, support and manufacturing excellence, you can rest assured that every pharmaceutical plant and system from GEA is a unique union of proven technology and individual solutions.
Offering a wide selection of equipment, modules and systems, our experts are available to provide objective, unbiased advice on the merits and implications of each process and deliver the best solution for your specific granulation application.
Products
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AirConnect Fluid Bed Processor & Coater
Committed to providing flexible, modular equipment to support research and development in the pharmaceutical industry, the multipurpose AirConnect from GEA delivers a range of fluid bed processing solutions for small-scale applications.
ConsiGma® 1 - R&D Granulation and Drying
The ConsiGma® 1 offers standalone continuous twin-screw granulation and drying for small-scale R&D operations. It allows users to develop the process and achieve high granule quality on a compact unit.
ConsiGma® Compact Feeder (CF) Test Rig
The ConsiGma® CF20 test rig is a standalone module that allows you to characterize the feeding behavior of your products during the early stages of R&D.
ConsiGma® Conductor
An indispensable part of the ConsiGma portfolio, the Conductor control system architecture ensures smooth operation and communication between the different elements of a pharmaceutical continuous manufacturing line
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GEA Insights
The breakthrough that changed spray drying
In 1976, NIRO engineers responded to a competitive challenge by rethinking what spray drying could do. Their idea became the multi-stage dryer MSD. Fifty years later, the same fundamental principle helps turn liquids into the powders used in essential nutrition products and important medicines around the world. Refined through decades of engineering expertise, customer insight and continuous development, MSD is a story of innovation with lasting impact.
Beyond the machine: unlocking better plant performance
An efficient machine does not automatically make an efficient factory. Real improvement often starts by looking beyond individual equipment and understanding how processes, energy systems and operating decisions affect one another. It’s a holistic approach designed to uncover opportunities that might otherwise be missed.
How a valve reshapes the way food and drinks are made
In food and beverage plants, valves are commonly operated using compressed air. GEA Hydract® Actuation Technology moves valves with water instead, in a closed, digitally controlled circuit. The result is a valve that can be held exactly in place and steered in fine-tuned steps. This results in lower energy use and greater control.
