Extreme flexibility
The Fillstar LXf is a rotary volumetric machine for filling still drinks into plastic bottles. It is fitted with electronic control filling valves that do not make contact with the bottles during filling.
Bottles are transported by free-standing neck-handling starwheels powered by electronically synchronized brushless motors.
The filling operation is controlled using electronic filling valves and a magnetic–inductive flowmeter. Product flow on/off is controlled using a membrane pneumatic valve. Other features include a product tank complete with an electropneumatic valve cluster for tank loading and drainage, and a level detector and modulating valves to provide independent control over the product despatch and counter-pressure gas venting lines.
Improved hygiene
Effective sanitization is guaranteed through permanently installed dummy bottles - with an automatic insertion and removal mechanism - that are kept closed in a standby position to improve machine hygiene. Filler sanitation is achieved by forcing a washdown solution through the filling valves and returning it via a separate channel.
A sterile air filtering unit is installed on the capper turret to eliminate any possible microbiological contamination from the air used for cap handling, thereby further improving machine hygiene.
All parts that are in contact with the product (tank, piping, filling valves, etc.) are made from stainless steel. The machine also has an operator safety guard (detached from the machine) composed of a frame with steel vertical pools, transparent panel and safety sensor. A stainless steel electrical panel is mounted on-board.
Downloads
Service Products
GEA eShop Filling
Discover GEA eShop Filling, a user-friendly interface to order filing spare parts online 24/7.
GEA AseptiCheck®
Protect the operation of your aseptic beverage plant and safeguard the final quality of your product by safely controlling the risks regarding every process parameter of an aseptic filling system.
GEA Insights
The breakthrough that changed spray drying
In 1976, NIRO engineers responded to a competitive challenge by rethinking what spray drying could do. Their idea became the multi-stage dryer MSD. Fifty years later, the same fundamental principle helps turn liquids into the powders used in essential nutrition products and important medicines around the world. Refined through decades of engineering expertise, customer insight and continuous development, MSD is a story of innovation with lasting impact.
Beyond the machine: unlocking better plant performance
An efficient machine does not automatically make an efficient factory. Real improvement often starts by looking beyond individual equipment and understanding how processes, energy systems and operating decisions affect one another. It’s a holistic approach designed to uncover opportunities that might otherwise be missed.
How a valve reshapes the way food and drinks are made
In food and beverage plants, valves are commonly operated using compressed air. GEA Hydract® Actuation Technology moves valves with water instead, in a closed, digitally controlled circuit. The result is a valve that can be held exactly in place and steered in fine-tuned steps. This results in lower energy use and greater control.
