Resulting from five decades of ongoing research and development work, tied with the experience gained through several thousand successful pilot tests and installed plants, GEA offers the broadest technical expertise and undisputed skill to develop applications, demonstrate the feasibility of crystallization processes and sample production.
Our pilot plants are designed using the same principles as the commercial units and provide reliable operational data. The test results deliver all the necessary information for scale-up and design of a commercial installation.
Tests can be executed at our test facility in ´s-Hertogenbosch in The Netherlands, where our skilled personnel will generate a suitable test plan and execute the pilot tests to meet client requirements.
Available Options
Available OptionsGEA provides you with a detailed test plan based on the feed properties and your production requirements.
On a typical test program, the product will be tested to determine the following:
- Demonstrate the freeze concentration process on said product
- Demonstrate pure water discharge and produce samples to determine product quality
- Determine maximum concentration factor of the product
- Determine design parameters for a commercial system
Tests can be run either at GEA's premises or onsite at the customer's premises with the aid of our Pilot Units.
- Laboratory:
GEA has a laboratory scale set up at their premises in 's-Hertogenbosch in The Netherlands, where we have the opportunity to do a first screening on new materials. Freezing point, viscosity and suspended solids content are measured to get a first impression of the suitability and likely concentration factors.
- Pilot plant:
For the food and beverage applications, a flexible unit which can equipped with various different types of wash columns and filters, is available. The unit is highly automated and can be used for investigation of new products, sample preparation or training purposes. The dewatering capacity is 5-10 liter per hour.
Downloads
Related Videos
GEA Freeze Concentration for premium concentrates in the food industry. Concentrate the taste.
GEA Insights
The breakthrough that changed spray drying
In 1976, NIRO engineers responded to a competitive challenge by rethinking what spray drying could do. Their idea became the multi-stage dryer MSD. Fifty years later, the same fundamental principle helps turn liquids into the powders used in essential nutrition products and important medicines around the world. Refined through decades of engineering expertise, customer insight and continuous development, MSD is a story of innovation with lasting impact.
Beyond the machine: unlocking better plant performance
An efficient machine does not automatically make an efficient factory. Real improvement often starts by looking beyond individual equipment and understanding how processes, energy systems and operating decisions affect one another. It’s a holistic approach designed to uncover opportunities that might otherwise be missed.
How a valve reshapes the way food and drinks are made
In food and beverage plants, valves are commonly operated using compressed air. GEA Hydract® Actuation Technology moves valves with water instead, in a closed, digitally controlled circuit. The result is a valve that can be held exactly in place and steered in fine-tuned steps. This results in lower energy use and greater control.
