CIP-STAR® System Brewhouse

The automatic CIP system in a brewery is often given less consideration than the main processes. However, its design and function have a substantial effect on running cost and hygiene conditions. The right setup determines the cleaning result and thus production safety and beer quality. Detergent costs, water consumption, availability of media and the brewing procedures themselves decide on the right configuration of the system.

GEA CIP-STAR® - Advanced CIP concept

Brewhouse operators often focus on maximizing brewhouse yields, supporting vessel availability, and optimizing the use of utilities and process resources. The GEA CIP-STAR® concept utilizes mixproof valve technology to separate vessel groups and pipe sections safely. This enables independent cleaning of vessels and pipelines while production activities continue in other areas of the brewhouse.

Designed around site-specific requirements and operational conditions, the CIP-STAR® upgrade supports flexible cleaning processes while maintaining product integrity throughout the system.

Your benefits at a glance

Reduced cleaning time – CIP process upgrades can shorten cleaning cycles by up to 3 hours, depending on brewery configuration and operating conditions.
Parallel operations – Production and CIP activities can be carried out simultaneously in different parts of the brewhouse.
Optimized cleaning agent usage – The process design can help reduce cleaning agent consumption by eliminating caustic brew, depending on application requirements.
Resource-conscious operation – Cleaning procedures are designed to support reduced power consumption during CIP operations.
Earlier production readiness – The pipe system design supports the transition from cleaning to production, helping to improve equipment availability.
Upgrade-friendly solution – Can support production capacity improvements with limited mechanical modifications, depending on the existing brewhouse configuration.
Improved equipment utilization - Helps maximize the availability of existing assets, particularly during periods of high production demand.

CIP-STAR is registered as a trademark in several countries worldwide.

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