Water
With the worldwide population growth and the resultant increase in demand for fresh water for municipalities, agriculture and industry, there is a corresponding increase in the challenges for the need to assure global water demand with innovative technologies. This is because, whereas demand for fresh water is rising, there is a corresponding decline in its availability, and not only climate change but also environmental contamination are further exacerbating the worldwide water crisis. The trend is therefore increasingly moving in the direction of recovering drinking water from salt water. GEA is supporting this development with powerful decanters which enable procedures for sea water desalination to be designed with economic as well as ecological efficiency.
The three most important processes in sea water desalination are:
Evaporators are used in the MED- and MSF-processes. These operate under vacuum in order to achieve the best performance rate. In all cases, the vacuum is created using multi-stage steam jet vacuum pumps. Together with the corresponding condensers, these vacuum pumps are an integral part of the evaporation plant and are therefore becoming an increasing focus of attention.
Reverse osmosis is one of the most common methods for the desalination of sea water. In order to remove the insoluble substances in sea water, a flotation or ultrafiltration unit is generally installed upstream of the processing installations. This results in sedimented sludge and back-flush water, which have to be disposed of as a result of organic contamination.
The use of GEA decanters enables transportation and disposal costs to be efficiently reduced, as these machines reliably separate the sludge into solids and reusable water. Thanks to their high dewatering capacity, they are able to concentrate the solids up to 25 percent dry matter; this results in a considerable reduction in volume and correspondingly lower disposal costs.
In order to permanently avoid corrosion even in conditions of extremely high chloride ion content in sea water, we only use high-quality materials for designing our decanters. All components which come into contact with product are therefore generally made from duplex/super duplex steel, and feature maximum reliability.
Other applications
At Carlsberg’s Fredericia brewery, GEA VARIVENT valves are part of a long-game strategy. By reusing core valve bodies, retrofitting actuators and control tops, and planning maintenance around brewing seasons, Carlsberg extends asset life, reduces downtime and supports its ambitious water and sustainability targets.
In eastern Czechia, agricultural engineer Jan Urban is transforming dairy farming with GEA’s DairyProQ – a 50-stall automated milking system that boosts efficiency, animal welfare and sustainability, setting a new standard for modern milk production.
Costs for energy, water and raw materials are rising with efficiency becoming a decisive competitive factor. GEA identifies more resource-efficient successor solutions in a transparent way and has them independently validated. Now a portfolio of more than 50 products, what does it take to make the grade and how do customers benefit? GEA insiders share why these innovations are so transformative.