Select the right cleaner

Soiling classification systems determine the mechanical cleaning power required for effective cleaning. We have defined four soiling classes to describe the degree of mechanical force that should be used and the recommended type of cleaners.

Increasing the mechanical element allows the other elements – chemical, temperature and importantly time and liquid consumption – to be reduced.

The dynamic Sinner’s circle shows the interchange between the various elements of cleaning operations.

The dynamic Sinner’s circle shows the interchange between the various elements of cleaning operations.

Using the dynamic Sinner’s circle as a guide, you can determine the best approach to any cleaning application. The percentage of the four elements that make up the circle will vary from application to application and will have a direct influence on the liquid volume shown at the center.

Soiling Class I - Rinse cleaning

Recommended: Static Cleaners

Easy cleaning conditions

Water-soluble products with little or no tank adhesion

Recommended: Static Cleaners

Spray balls are perforated spheres made of stainless steel. They present a simple and efficient solution to provide a uniform omnidirectional cleaning effect without any moving parts.

GEA Static Cleaner

Your benefits with GEA

  • Minimal capital investment
  • No maintenance required
  • Large selection of spray patterns, materials and surfaces

See GEA Static Cleaners page

Soiling Class II - Low impact cleaning

Recommended: Free Rotating Cleaners

Moderate cleaning conditions

Water-soluble products with low adhesion

Recommended: Free Rotating Cleaners

Free rotating cleaners are characterized by their fast rotation around a single axis. Rotation is driven by the liquid flow which produces a range of small to medium-sized fast moving droplets to produce a mechanical force on the vessel walls.

GEA Free Rotating Cleaner

Your benefits with GEA

  • Extended life cycle with no servicing
  • Selection of spray patterns
    – 360, 180-T (towards inlet), 180-A (away from inlet)
  • Compact effective designs

See GEA Free Rotating Cleaners page

Soiling Class III - Medium impact cleaning

Recommended: Slow Rotating Cleaners

Difficult cleaning conditions

Stubborn residues with medium tank adhesion

Recommended: Slow Rotating Cleaners

GEA’s slow rotating cleaners use targeted flat or round jets to project the cleaning solution onto difficult-to-clean vessel walls. These units operate at higher liquid pressures but maintain slow rotation to increase dwell time and achieve greater cleaning forces than traditional free rotating units.

GEA Slow Rotating Cleaner

Your benefits with GEA

  • Effective cleaning with efficient jet design
  • Extended service life thanks to hydrodynamic bearings

See GEA Slow Rotating page

Soiling Class IV - High impact cleaning

Recommended: Orbital Cleaners

Highly difficult cleaning conditions

Encrusted or dry products with high adhesion

The extensive range of orbital and index cleaners from GEA offers highimpact solutions for the most difficult-to-clean applications. Both model ranges benefit from GEA’s solid stream nozzle technology for optimum spray jet projection and cleaning power.

GEA Orbital Cleaners

Recommended: Orbital Cleaners

Our orbital cleaners work on two rotating axes, both horizontal and vertical, along a predetermined path creating a tight 3D matrix.

Your benefits with GEA
  • Reduced contamination with hygienic design
  • Cost-effective
  • High impact cleaning
  • Low service costs

See GEA Orbital Cleaners page

GEA Index Cleaner

Recommended: Index Cleaners

GEA’s unique range of index cleaners provide highly effective cleaning performance through their piston operated index mechanism. Large amounts of energy can be applied by the slow moving operation, directly onto the vessel walls.

Your benefits with GEA
  • Design maximizes cleaning power to jets
  • Piston drive offers jam-free operation
  • Longer intervals between services

See GEA Index Cleaners page

OC200 orbital cleaners

Hidden champions for smart tank cleaning.

Small changes, big impact

Using modular OC200 orbital cleaners with 3 x 12 mm nozzles also improved the impact cleaning power, ensuring that all areas of the tank benefit from direct-impact cleaning and will not rely on water rundown.
Hidden Champions:  GEA Cleaning Technology - Applications

Tank cleaning in processing systems:

Wherever cleanliness is of the essence

• Utilities
Hidden champions for safety

Story

Hidden Champions for Safety: We put the spotlight on tank cleaners, how this invisible system component, achieve ever-increasing benefits for manufacturers, consumers and the environment.
“Better is only possible with the best”

Customer story

Thanks to technology from GEA, specialist wet-wipe manufacturer Sapro uses 90 percent less water and chemicals in its cleaning processes.
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