Operating Principle of GEA meatMaster decanters - Flexible separation concepts
Depending on the application and desired end product, GEA meatMaster decanters are available in two configurations:
- 2‑phase (clarification): Separation of solids from a single liquid phase
- 3‑phase (separation): Simultaneous separation into two liquid phases (light and heavy) and solids
يتكون المبيت من إطار مع قدم دعم، ولوحات واقية وأدوات مسك للمراحل التي يتم تفريغها. ويتم توجيه الآلات بواسطة محرك تيار متردد ثلاثي الأطوار يتم التحكم فيه بواسطة الذبذبات عبر سيور على شكل V. وثمة مفاهيم توجيه مختلفة متاحة تسمح بالقياس التلقائي لعزم الدوران والتحكم في السرعة التفاضلية. جميع المنتجات المتعلقة بالمنتج مصنوعة من الفولاذ المقاوم للصدأ. تكون المواد المعتمدة FDA متاحة للغلق.
Superior cleanability and hygiene: GEA meatMaster decanters are designed for excellent cleanability, making them the first choice for food-grade animal fats and proteins.
Spray nozzles
Spray nozzles clean the bowl inside and outside.
Double-walled feed pipe
The double‑walled feed pipe enables cleaning of the scroll body and centripetal pump zones.
Box distributor
The box distributor with straight, simple geometry ensures highly effective CIP cleaning.
CIP cleaning
During CIP, controlled speed changes create turbulences so the cleaning liquid reaches every corner of the bowl and scroll.
Deep pond design for higher efficiency
The deep pond bowl design creates higher pressure on separated solids, resulting in:
- Improved clarification performance
- Higher dry solids content
- Reduced energy consumption due to discharge at smaller diameters compared to shallow pond designs
External gearbox for maximum product safety
The processing area and drive section are structurally separated. External gearboxes are protected from hot product temperatures and ensure:
- Higher operational reliability
- Longer gearbox lifetime
- No risk of lubricant contamination of discharged solids
Energy-efficient operation
GEA summationdrive
Energy‑efficient GEA summationdrive
The GEA summationdrive provides full torque across the entire differential speed range while supplying only the power actually required.
Key advantages include:
- Highly energy‑efficient power transmission
- Up to 10 % energy savings compared to conventional drive systems
- No energy recycling losses
- No additional electrical components or circulating belt drives required
Downloads
منتجات ذات صلة
GEA meat Decanter pro series for animal by-products
The GEA meat Decanter pro series is engineered for efficient, robust, and cost-competitive separation for the processing of animal by-products.
Separators for Animal By-Products
Rapid and clean processes, high yields and excellent product quality – our customers benefit in many ways with our separator portfolio for the recovery of animal fats and proteins.
Automation & Controls Separation
Even the best centrifuges cannot function optimally if they are not partnered with control systems of equal quality. For their range of separators and decanters, GEA offers standardized as well as tailor-made solutions for machine automation with many features to meet customer requirements.
رؤى GEA
Innovating for impact: صياغة حلول أفضل للعملاء
يُطلب من قطاع الإنتاج الصناعي أن يقلل من استهلاك الموارد، وأن يصبح أكثر ذكاءً، وأن يحافظ على إنتاجية المعدات لفترة أطول. في شركة GEA، يتغير أسلوب الابتكار؛ إذ تتضافر جهود الهندسة، ورؤى العملاء، والخبرة الرقمية، والخدمات في مرحلة مبكرة، أي في الوقت الذي لا يزال فيه بالإمكان تشكيل الحل من جوهره.
