GEA NiSoX Radial Collider®
New NiSoX Radial Collider®
The new NiSoX Radial Collider® geometry facilitates a better distribution of energy inside the device. The better concentration of energy towards the middle of the valve and the effect of a modulated cloud cavitation are the most important elements that promote a more effective micronization of particles, and above all a significantly enhanced uniformity of the product.
Reimagine liquids
It may surprise you how many products need homogenization in their manufacturing process to make them more compatible with your daily life. Stabilization and a longer shelf life have always been among the highest priorities in many different processing industries but, especially nowadays, as lifestyles continue to change rapidly, they are becoming more and more valued.
Technical specifications
The design of the new GEA NiSoX Radial Collider® combines mainly four factors optimizing the energy generated inside the system:
- Elongation stretching
- Continuous acceleration along the passage
- Radial impact at the centre of the valve
- Cloud cavitation phenomenon
The effect of these factors on the flow is made possible only by virtue of a new mechanical configuration, the NiSoX Radial Collider® is made up of only few active components: a deflector, a radial collider and the CCMS system (Cavitation Cloud Modulating System).
Passing through the adjustable deflector, the liquid accelerates to a high speed, whereupon the radial impact occurring in the radial collider generates a powerful cavitation effect, micronizing the particles more effectively and achieving an improvement in the physical properties of products.
Applications
Launched for VHP applications in pharma, cosmetic and chemical industries, the NiSoX Radial Collider® is now suitable for processing emulsions (micro and nanoemulsions) in the pressure range of 200-1500 bar opening up to the food and beverage industries.
The GEA NiSoX Radial Collider® delivers unprecedented results in terms of standard deviation (or polydispersity index), and high level of micronization not reachable with other devices.
Main advantages:
- Smaller particle size
- Better particles distribution on product
- Improved physical properties in terms of viscosity, transparency and glossy aspect and colours
- Low temperature increase
- Less energy consumption up to 32%
- Longer life span
- Scalability consistency
- Easy and quick maintenance
- Cleanibility and sterilization performance
- Reliable and resistant device
- Available as retrofit for existing machines
- Available both in tungsten carbide and ceramic materials
The GEA NiSoX Radial Collider® is available for the complete GEA homogenizers range, from the laboratory unit to industrial scale.
Case studies
Homogenization process for pharma and cosmetic emulsions
Homogenization process for pharma and cosmetic emulsions
GEA’s solution to process pharmaceutical emulsions
GEA homogenizers are used in pharmaceutical and cosmetic applications with brilliant results in terms of cell disruption and emulsification effects since many years already. The NiSoX Radial Collider® will further strengthen that leading position. Dedicated to emulsions, the results are promising to set a new standard in the production of pharmaceutical and cosmetic emulsions.
One recent example of a micro and nano emulsions formulation consisted of water (80%), fat phase (15%) and surfactant (5%).
The technology and application know-how leading position of GEA and a close collaboration with experts of key customers enabled GEA to develop a new system for homogenization which achieves distinctive results on the final products with unique efficiency. The new NiSoX Radial Collider® technology facilitates fluid dynamic phenomena and improves the micronization effect on particles as well as the homogenization effect, resulting in almost transparent emulsions.
Tests performed in some production plants clearly show how effective the NiSoX Radial Collider® can be in regards of particles size reduction and uniform particles distribution; as a consequence also the number of passages at a given pressure can be reduced.
Particle size
Particles size figure
Particle distribution
Particles distribution figure
Number of passes
Number of passes figure
Matteo Folezzani, Mechanical Engineer in the Product Development for Homogenization, explains the innovative technology behind the NiSoX Radial Collider®.
“With NiSoX Radial Collider® we leveraged fluid dynamic effects that happen within the NiSoX Radial Collider®; in particular we are now able to control the effectiveness and efficiency by moving the what we call “cavitation cloud”. It can be adjusted according the product processed and inlet conditions”.
Kai Becker, Head of Product Group Management Homogenization adds:
“Customers have the chance to validate the results on their product in collaboration with our Process Technology Center in Parma. Application experts and a fully-fledged laboratory are at our customer’s disposal to develop the best operating conditions to homogenize the customers’ product. Customers further have the possibility to test the NiSoX Radial Collider® on a «try and buy» basis in their facilities. Once the results are validated, the results can be scaled-up.
Advantages
Advantages
Certificates
Certificates
Sustainability follows the right choice
Add Better reflects our commitment to continuously improve – for our customers and for the environment.
Solutions carrying the Add Better label save energy and water, reduce emissions, and minimize waste compared with their predecessor models.
Each solution is evaluated using concrete data and industry standards through an assessment process developed with TÜV Rheinland, who also verifies every calculation.
"NiSoX Radial Collider" is registered as a trademark in several countries worldwide.
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GEA İçgörüleri
The breakthrough that changed spray drying
In 1976, NIRO engineers responded to a competitive challenge by rethinking what spray drying could do. Their idea became the multi-stage dryer MSD. Fifty years later, the same fundamental principle helps turn liquids into the powders used in essential nutrition products and important medicines around the world. Refined through decades of engineering expertise, customer insight and continuous development, MSD is a story of innovation with lasting impact.
Makineden fazlası: Daha iyi bir tesis performansının kilidini açar
Verimli bir makine, otomatik olarak verimli bir fabrika anlamına gelmez. Gerçek iyileştirme, genellikle münferit ekipmanların ötesine bakıp proseslerin, enerji sistemlerinin ve işletme kararlarının birbirlerini nasıl etkilediğini anlamakla başlar. Bu, normalde gözden kaçırılabilecek fırsatları ortaya çıkarmak üzere tasarlanmış bütünsel bir yaklaşımdır.
Bir vana, yiyecek ve içeceklerin üretilme yöntemini nasıl yeniden şekillendiriyor?
Yiyecek ve içecek tesislerinde, vanalar genellikle tazyikli hava kullanılarak çalıştırılır. GEA Hydract® Actuation Technology, kapalı ve dijital olarak kontrol edilen bir devre içinde vanaları su yardımıyla hareket ettirir. Sonuç, tam olarak yerinde tutulabilen ve hassas ayarlanan adımlarla yönlendirilebilen bir vanadır. Bu, daha az enerji kullanımı ve daha fazla kontrol sağlar.
