Upstream
The exploration and production of crude oil and extra-heavy crude oil from oil sands, followed by further processing in refineries are becoming increasingly profitable. GEA's innovative process lines support the mineral oil industry in producing bitumen while providing flexibility, reliability and safety.

Bitumen, a crucial component in the oil sands industry, requires careful processing to ensure its quality and usability. The presence of contaminants such as water, fine sand and clay can significantly impact the efficiency and safety of processing operations. Effective bitumen processing is essential to remove these impurities, ensuring that the final product meets the required standards for further refining and use. This not only extends the lifetime of the equipment but also enhances performance and reduces downtime.
GEA offers state-of-the-art bitumen processing solutions based on advanced centrifugal separation technology that deliver high-performance results. Our centrifuges are designed to handle high throughput rates with exceptional separation accuracy, removing water, fine sand and clay from the bitumen. Continuous purification is critical, and GEA's reliable processing equipment, proven in the extreme conditions of oil sands mining, ensures optimum performance and minimal wear.
In the bitumen process, our separators can be used for the conventional truck & shovel process as well as for the SAGD process (steam-assisted gravity drainage).

Optimizing truck & shovel mining operations with integration of advanced centrifugal technology

Enhancing SAGD processing efficiency with cutting-edge centrifugal technology
A further area of application for our centrifuges is to be seen in the treatment of the produced water from bitumen production. They separate the process water into a re-usable oil phase as well as a de-oiled water phase. The treated produced water has a much lower impact on downstream water treatment plants and the environment, while the recovered oil increases the efficiency of the entire process.
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懸濁液の固体成分を高効率で処理するにあたり、デカンタの時代が到来しました。この機器は、高い浄化効率性と最大限の脱水だけでなく、固体の除去と同時に液体を分離できるようにします。ここでの主な要件は高いボウル速度、巻軸の強力な駆動装置および実現される固体脱水に自動的に順応する巻軸速度です。

GEA の分離機は、液体ベースの用途向けに設計されています。遠心力を利用する分離機は、異なる密度の 2 相以上で構成される懸濁液の分離に使用されます。たとえば、液体 - 液体の分離、液体 - 液体 - 固体の分離、あるいは液体 - 固体の分離に使用できます。これらはいずれも、固体を除去するときと同様、液体混合物を分離するときにも効率的です。
Together with Mona Neubaur, Minister of Economic Affairs of the German state of North Rhine-Westphalia, GEA CEO Stefan Klebert has opened a new technology center for pharmaceutical freeze-drying systems in Elsdorf, Germany. GEA employs approximately 260 people at the facility, which combines research and development with production and service under one roof.