粉乳

グローバル粉乳プラントの供給

Pre gassing system
粉末栄養調整乳
粉乳プラント

粉乳のためのプロセスライン

遠心分離機 - 牛乳または乳清の分離機 MSI

Raw milk, vegetable oils and other liquid ingredients such as whey-based products are stored and are gently and hygienically handled on being received into the plant. Ahead of further formulation, raw milk typically undergoes cream separation with optional subsequent standardization. Besides the continuous control of the standardized milk fat content, the automatic standardization units can also provide a continuous control of the cream fat content and a proportional dosing of additives.

Pasteurizier for milk powder

GEA provides a range of technologies to reduce or remove bacteria and spores from liquid ingredients, ensuring sensitive products remain undamaged and the highest levels of microbiological safety are achieved. Pasteurization as traditional heat treatment reduces bacteria and spores, whereas bacteria removal separators and microfiltration remove them.

GEA HYGiTip

The HYGiTip is a core element in our complete bag handling and emptying solution. When configured with de-palletizing/outer stripping, sterilization, powder handling, dust collection and waste management, plant operators are able to let this automated solution run continuously with minimal supervision, increasing OEE and enabling personnel to concentrate on other value-added tasks. A typical plant solution may include: de-palletizing, outer bag removal, UV sterilization, automatic bag emptying, powder handling and waste removal.

GEA INLINE FORMULA® SOL High Shear Mixer

The addition of Lactose is typically achieved via a standard funnel mixer, following which the product is passed through a holding tube to ensure it is fully dissolved. The mix is then regeneratively cooled before being chilled to <8°C and finally sent to storage. To achieve decoupling of lactose tipping and dosing operations, storage tanks are carefully sized. As an alternative, lactose powder can be dissolved directly into the milk at the standardized milk storage tanks. This process is similar to that employed when the powder is dissolved into water or inline using a vacuum mixer.

膜ろ過プラント

As an option, the skimmed milk can be pre-concentrated by RO. The degree of concentration depends on the heat treatment required and end-product characteristics, and must therefore be considered on a specific project basis. The process will run cold at 5-8 °C for up to 20 hours between CIP.

牛乳濃縮粉乳

Further heat treatment is applied to the formulated product on the evaporator using a number of different solutions to ensure both stability and microbiological safety. Our low thermophile system, UHT technology, direct steam injection and steam infusion technologies are examples thereof. The product is then further concentrated ahead of being dried using a falling-film evaporator.

Ariete ホモジナイザ 5400

In dairy applications it is common for high pressure homogenizers to be used. This is due to their ability to apply dynamic high-pressure energy to break particles in the fluid down to the smallest, potentially nanometer-scale size. As a result of this high pressure homogenization process, an emulsion is created that is stable when the mix is concentrated, dried, packed and resolubilized by the end customer.

MSD spray dryer

For the final removal of moisture to produce a dried powder, a GEA MSD® Spray Dryer is recommended for milk powder. The resulting spray drying process produces consistent, precisely defined functional powders with uniform bulk density and robust agglomerates and that are readily re-dissolved in water. The MSD® benefits from a new CEE cyclone design, which allows customers to maximize fines recovery while minimizing smearing and energy use. Our fines system requires zero intervention and allows fully automated CIP, reducing the risk of contamination and ensuring less downtime on the dryer.

scan-vibro-vibrating-sifter (Scan-VIBRO-振動ふるい器)

Using a GEA Scan-Vibro vibrating screen the dried powder is sifted to remove oversized particles before being gently conveyed to storage using either dense phase conveying or gravity to minimize breakdown of the powder. To minimize interstitial air the powder is drawn under vacuum and is flushed with nitrogen before packing. The result is a powder that has an enhanced shelf life due to its very low residual oxygen content.

GEA Filling RBF-800

For Modified Atmosphere Packing (MAP) into 25kg bags or bulk containers, GEA offer a range of powder filling solutions. To improve overall operational efficiency whilst reducing labor demand, GEA 25kg Limited Intervention (Li) filling machines feature fully automated bag handling. For customers that require a turnkey solution, manual or automated palletizing options are also available for integration.

Refrigeration

GEA in-house experts have extensive experience of integrating smart cooling & heating solutions into the complete milk powder process. Customers benefit from lower energy consumption, minimized operating costs, increased sustainability and reduced carbon footprint, in addition to having full confidence in GEA as a trusted partner.

Automation

To ensure optimum efficiency and performance, GEA technologies can be configured with full automation. For example, the GEA Codex® solution delivers full and transparent traceability of both raw material and ingredients throughout the entire process and into the final product.

GEA OptiPartner process optimization

最適化済みの噴霧乾燥

製品および技術

44 の 4 を表示する

Dairy Evaporation Plants

Dairy Evaporation Plants

GEA has partnered for decades with the global dairy industry to develop versatile technologies for just about every stage of milk processing.

GEA Cleaning Technology

GEA Cleaning Technology

The portfolio comprises different types of cleaning devices, such as orbital, rotating and static cleaners, to achieve the optimum cleaning result for different applications. Cleaning technology products can be found working successfully all over the world in numerous industries – from water treatment, chemical and brewing to food and pharmaceuti...

GEA Codex®

GEA Codex®

GEA Codex® Process Control は、アラーム、分散エンジニアリング、市場を牽引するSiemens、Rockwell、Wonderwareなどのフレキシブルな制御モジュールを含むHMI 設計向けに確立された標準を組み込んだオープンフレームワークでです。

GEA InsightPartner® EvoHDry

GEA InsightPartner® EvoHDry

今日のペースの速い産業環境では、メンテナンスチームは、圧倒的なSCADAアラームから予期せぬ故障や限られたリソースまで、絶え間ないプレッシャーに直面しています。GEA InsightPartner® EvoHDryは、このような状況を変えるために特別に設計されています。EvoHDryは、スマートな診断、リアルタイムの機器監視、および予知的なメンテナンスガイダンスを提供することで、事後対応型の問題解決からデータ駆動型の予防的な管理への移行を支援し、よりスムーズな運用、故障の減少、およびプラントパフォーマンスの向上を保証します。

Gasper Calandrino, director of engineering, MMPA

お客様の事例

GEA OptiPartner によるDMK-Zeven プラントの改善

Danone Nutricia plant at Cuijk, in the Netherlands

お客様の事例

Danone 社における持続可能な粉ミルク製造のためのソリューション提供

Downloads

関連のある動画

Arla Foods cuts spray dryer CO₂ with GEA AddCool® system

GEA Omnia robotic palletizer for bags

GEA OptiPartner Performance Care

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抽出の背景にあるもの:コーヒー抽出の技術的進化

コーヒーの需要は急速に高まっています。GEAの連続抽出技術が、収量を向上させ、風味を保ち、資源を節約する仕組みをご覧ください。

ヒートポンプが地域暖房の脱炭素化を加速

地球温暖化の影響は世界中でますます明らかになっています。あらゆる地域の町や都市が同じ課題に直面しています。それは、信頼性が高く、手頃な価格で、持続可能な供給源からの熱を地域社会に供給することです。GEAは、この分野の専門家であるGEA Heating & Refrigeration TechnologiesのヒートポンプマネージャーであるKenneth Hoffmannに、地球温暖化への迅速な対応について話を聞きました。

GEAと共に酪農のデジタル未来を生きる

酪農家のトムの目に留まったもの。従来の製品デモの代わりに、GEAはAR(拡張現実)によるイノベーションを紹介しました。これはGEAのインタラクティブなデジタル酪農場始まりにすぎません。

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