Recover the value – Reduce the waste

Product recovery systems

Product Recovery Systems

Cleaning of process lines is always an issue – both to meet the strictest criteria for hygienic design both also to gain as much product out of the pipes as possible. The answer to both cleaning and maximum output is a Product Recovery System. With such a system you recover the valuable finished product from the process lines and this technique also substantially reduces consumption of the effluents traditionally used for push out. The system is available as fully automated, semi-automated or with manual operation depending on the product and the customer’s requirements.

  • Reduced product loss
  • Reduced effluent disposal costs
  • Reduced consumption of water and CIP media
  • Reduced production down times

VARICOVER® Product recovery system ATEX

Even in explosion endangered areas you are able to operate GEA Product Recovery Systems.
Our pigging components can be used in ATEX-relevant areas in the following nominal sizes:

  • DN25; DN40; DN50; DN65
  • OD 1“; OD 1,5”; OD 2”; OD2,5”; OD 3”
  • Authorized Ex zones inside of pipelines: 1; 2; 21; 22
  • Authorized Ex zones outside of pipelines: 1; 2; 21; 22
  • ATEX categories:
    • II 2G Ex h IIB T3…T6 Gb X
    • II 2D Ex h IIB T 135°C Db X
  • Suitable pig driving media:
    • Water
    • Nitrogen
Clearing the path for water and ressource savings.

Clearing the path for water and resource savings.

Product recovery or pigging system help companies to save product ingredients and to save flushing water – simply by minimizing waste.
Clearing the path for less wastewater

Clearing the path for less wastewater

Water is a valuable and limited resource. With increasing periods of drought and controversies over water rights, this fact has only become clearer. The freshwater consumption of industrial companies is under constant scrutiny....

On a 1,200 m² site, Mast-Jägermeister SE has built its new “South Production” plant, where the base ingredients are received, stored in tanks and blended. (Photo: GEA)

GEA product recovery system for Mast-Jägermeister

On a 1,200 m² site, Mast-Jägermeister SE has built its new “South Production” plant, where the base ingredients are received, stored in tanks and blended.

GEA equips cosmetics plant in Thailand with efficient process technology

GEA equips cosmetics plant in Thailand with efficient process technology

GEA delivers the process technology for the plant expansion of a leading cosmetics company in Thailand. The Home and Personal Care experts will commission the entire process – from raw material to filling, including the required...

Related Videos

Recover the value - Reduce the waste: GEA VARICOVER Product Recovery System

GEA Insights

Achieving net zero with GEA's holistic engineering solutions

Industries across the board are working hard to meet net-zero targets while navigating stringent decarbonization regulations and legislation. At the same time, companies must balance growing demands for quality, product development...

At the table for … new food: Crafting the future of our food

Coffee, cocoa, milk, meat, fish and eggs – these daily staples rely heavily on intensive agriculture. With the rise of new food technologies, we have more sustainable alternatives. We sat down with Dr. Reimar Gutte, Senior Vice...

GEA employees - separation

Separate from the rest

The story of the GEA centrifuge begins in 1893, when Franz Ramesohl and Franz Schmidt began production of their patented mechanical milk separator, paving the way for modern dairy processing. The innovation helped overcome a...

Receive news from GEA

Stay in touch with GEA innovations and stories by signing up for news from GEA.

Contact us

We are here to help! With just a few details we will be able to respond to your inquiry.