Recover the value – Reduce the waste

Cleaning of process lines is always an issue – both to meet the strictest criteria for hygienic design both also to gain as much product out of the pipes as possible. The answer to both cleaning and maximum output is a Product Recovery System. With such a system you recover the valuable finished product from the process lines and this technique also substantially reduces consumption of the effluents traditionally used for push out. The system is available as fully automated, semi-automated or with manual operation depending on the product and the customer’s requirements.
VARICOVER® Product recovery system ATEX
Even in explosion endangered areas you are able to operate GEA Product Recovery Systems.
Our pigging components can be used in ATEX-relevant areas in the following nominal sizes:

Water is a valuable and limited resource. With increasing periods of drought and controversies over water rights, this fact has only become clearer. The freshwater consumption of industrial companies is under constant scrutiny. Pigging of product-carrying pipelines, a well-established method, supports water savings during pipe cleaning and minimizes product loss in liquid processes, enabling companies to achieve more sustainable production and more consistently.
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Product Recovery Systems are used for the recovery of valuable products from pipe systems. The VARICOVER® Product Recovery System has been redesigned according to the new 3A standard for use in the US beverage, food and pharmaceutical industries. The new pigging system design has implemented a more user friendly assembly and adjusting of all pos...

A special feature of this valve is that one of the valve housings may be pushed out using a pig. This technique allows for the recovery of high quality products at the end of a process step and thus to minimize product residues inside the pipe.
GEA’s past fiscal year was one of significant growth and further profitability gains. In particular, the technology group substantially increased order intake, with all divisions contributing here. GEA also made progress in all Mission 30 strategic growth areas. In addition, GEA met key interim targets under its climate plan ahead of schedule. Major milestones in fiscal year 2025 were admission to the DAX index, the award of one of the largest contracts in the company’s history, and streamlining of the corporate structure.
Thanks to a new SmartParc manufacturing site, food processors in the U.K. are cutting their running costs and emissions. With GEA heating and cooling technology at its core, this collaborative production model demonstrates how innovation is accelerating the industry’s net-zero ambitions.
“Brewing eggs is like brewing beer.” It’s the kind of comparison that makes you smile – and then it clicks: Something complex suddenly feels simple. Through this personal film, set in the agricultural heartland of the U.S., we explore precision fermentation and the real-world work it takes to turn an idea into food.