Dense Phase

Vacuum Conveying - Dense Phase

Dense phase vacuum conveying systems use high capacity vacuum pumps (up to 99% vacuum) to convey materials from a feed hopper or silo to a receiving vessel or vacuum hopper where the air and product are separated by a filter.

Vacuum Conveying – Dense Phase
When the vessel is full, the vacuum is isolated and the conveyed product is discharged into the destination silo. The product conveyed through the pipeline at a controlled low velocity, usually in a fluidized state to reduce friction and pressure drop.

Systems

Systems generally operate on a batch basis, as follows:

  • the vacuum pump draws powder to the vacuum hopper until full 
  • the vacuum isolation valve closes and the discharge valve opens 
  • conveyed powder is emptied from the vacuum hopper 
  • the discharge valve is closed and the cycle repeats.

Valves and sensors are used throughout the process to control the applied vacuum, product fluidization settings and system velocities to ensure trouble-free product conveyance.

Applications

Dense phase vacuum conveying is particularly suitable for conveying high capacity materials over short to medium distances, from multiple sources to a single or multiple destinations. The low velocities and vacuum make it ideal for food, dairy and pharmaceutical applications involving friable or fragile agglomerates.

Specifications

 

Convey Rates:< 20 tonnes/h.
Convey Distances:up to 100 m
Air mover:vacuum pump (dry vane, oil or water sealed)
Operating Pressure:<99% vacuum
Air Ratios:medium

NB: All values are approximate: please contact GEA for advice about how to convey your product.

Options

To optimize the system, various techniques can be used and additional options for specialized applications are available: 

  • feedback velocity control systems to minimize product degradation 
  • pulsed air injection to break up the product flow into discrete slugs 
  • twin receiving vessels to provide continuous conveying 
  • stainless steel construction for sanitation or corrosion resistance 
  • demountable and polished designs to USDA 3A standards for ease of cleaning
  • multiple inlet/outlet networks for maximum flexibility.

GEA Insights

GEA supports clean water projects in Tanzania

Access to safe water and sanitation is still a challenge in a lot of countries. Illness from dirty drinking water and daily treks to fetch it, mean many children cannot attend school. Thanks to a collaboration with Hamburg-based...

GEA employees are people with purpose

In pursuit of its core mission – Engineering for a better world – GEA is building an employer of choice culture that offers employees the opportunity to reimagine solutions, collaborate across disciplines and contribute to a...

Exploring the water footprint of milk, cheese, chocolate & more

We have compiled for you the amount of water it takes to produce favorite brunch ingredients. As our freshwater resources are increasingly threatened by climate change and pollution, we at GEA are working on technologies to help...

Receive news from GEA

Stay in touch with GEA innovations and stories by signing up for news from GEA.

Contact us

We are here to help! With just a few details we will be able to respond to your inquiry.