Dense Phase
Dense phase vacuum conveying systems use high capacity vacuum pumps (up to 99% vacuum) to convey materials from a feed hopper or silo to a receiving vessel or vacuum hopper where the air and product are separated by a filter.
Systems generally operate on a batch basis, as follows:
Valves and sensors are used throughout the process to control the applied vacuum, product fluidization settings and system velocities to ensure trouble-free product conveyance.
Dense phase vacuum conveying is particularly suitable for conveying high capacity materials over short to medium distances, from multiple sources to a single or multiple destinations. The low velocities and vacuum make it ideal for food, dairy and pharmaceutical applications involving friable or fragile agglomerates.
Convey Rates: | < 20 tonnes/h. |
Convey Distances: | up to 100 m |
Air mover: | vacuum pump (dry vane, oil or water sealed) |
Operating Pressure: | <99% vacuum |
Air Ratios: | medium |
NB: All values are approximate: please contact GEA for advice about how to convey your product.
To optimize the system, various techniques can be used and additional options for specialized applications are available:
Dense phase pressure conveying systems use compressed air to push materials from a single or twin pressure pot system through a pipeline to a destination where the air and product are separated.
Lean or dilute phase vacuum conveying systems generally use positive displacement exhausters to provide a vacuum (up to 50%) to convey materials through a pipeline to receiving vessel where the air and product are filtered and separated. Lower capacity fan-based systems are also available.
Lean or dilute phase pressure conveying systems use positive displacement blowers —providing air at up to 0.6 Barg — to convey materials through a pipeline to a destination where the air and product are separated by a filter.
GEA Powder Handling Test Center - Test Before You Invest
Ports now compete not just on logistics, but on sustainability. At Greece’s Piraeus port, an advanced processing and recovery facility recycles ship waste oil into fuel. Equipped with GEA’s high-performance centrifuges, it sets a new benchmark for state-of-the-art, environmentally responsible port operations.
The 2022 CO2 shortage forced breweries to review their dependency on global supply chains. Many were forced to close, unable to carbonate their products. At its breweries in Germany, OeTTINGER GETRÄNKE is turning its own CO2 into a powerful lever for independence and sustainability – with the help of CO2 recovery technology from GEA.
In a shifting political and economic landscape, GEA stays the course. We spoke with Dr. Nadine Sterley, GEA’s Chief Sustainability Officer, about why sustainability remains central to the company’s business strategy, how GEA is progressing on its ambitious goals and what it takes to turn words into action.