HIGH SHEAR MIXING FOR HOMOGENEOUS PRODUCTS
GEA BATCH FORMULA® PRO High Shear Mixer
The BATCH FORMULA® PRO High Shear Mixer is available with and without vacuum, optimizing mixing and process times. Typical applications include dressings, soups and sauces, beverages, dairy and home & personal care products.
Consistent emulsion
The multifunctional BATCH FORMULA® PRO High Shear Mixer with vacuum, uniquely introduces powder under vacuum below the liquid surface. This instantly wets and deaerates the powder, thereby creating a uniform, homogeneous, highly stable product with a long shelf-life. The benefit of introducing oil directly into the high shear mixing device is the production of very small oil droplets that contribute to a stable, consistent emulsion.
One-pot process
The BATCH FORMULA® PRO High Shear Mixer without vacuum enables all powder and liquid to be added according to customer's specifications, either manually or by a bin lifter.This one-pot solution also decreases energy use, saves time and optimizes both clean-in-place (CIP) processes and manufacturing profitability
Test before you invest
The BATCH FORMULA® PRO High Shear Mixer is also available as a test unit allowing our customers the opportunity to trial products before scaling up production. Our high shear test mixers are available in a wide range - contact us to find out more.
How the BATCH FORMULA® PRO works?
Efficient and versatile mixing
Key benefits
- A one-pot-process for efficient mixing and cooking and mixing processes
- Reduction in the level of vortex formation due to the high shear mixing device being slanted towards one side
- Greater cost-effectiveness, as the tank can be fully emptied because the mixer has the outlet at the lowest point of the tank
- Excellent cleaning
- High shear and no shear in the same tank
- Rapid wetting of powders into liquids without “fish eyes” or agglomerates
- Stable emulsions
- Gentle product handling
- Hygienic design and total batch-to-batch drainage
- Multiple application versatility for high and low viscous products
Direct steam injection
What type of applications are suitable?
The BATCH FORMULA® PRO High Shear Mixer has, for many years, been a trusted technology for manufacturers of food, dairy, home & personal care products.
This is only a selection of applications which can be processed on our mixers - contact us today to find out more.
Downloads
Related Products
GEA INLINE FORMULA® SOL High Shear Mixer
The GEA INLINE FORMULA® SOL High Shear Mixer is versatile, hygienic and also suitable for multipurpose manufacturing. Typical applications of this mixer include low viscosity products such as juice, soft drinks, liquid food and recombined milk products.
GEA MIXING FORMULA® High Shear Test Mixers
We offer our customers in the food, beverage, dairy and HPC industries, the opportunity to trial their products before scaling up production. Our high shear test mixers are also available for rental.
Related Videos
How the GEA BATCH FORMULA® PRO High Shear Mixer works | Animation & Overview
GEA Insights
A partnership shaping the soul of pasta
Barilla and GEA unite tradition with innovation at a new R&D pilot plant in Illinois – boosting speed, flexibility & quality while keeping the soul of pasta alive. 🍝
Using everything: How by-product processing reduces food waste
Maximizing the value of every resource is key to a circular economy. Modern technology unlocks the vast potential in animal by-products, transforming side-streams into valuable proteins, fats and biofuels for new, more sustainable value chains.
Arla cuts spray dryer CO₂ with GEA AddCool® system
GEA AddCool® installation cuts CO2 emissions associated with the operation of a spray dryer plant by 1,500 tons per year at Arla’s milk powder factory in Svenstrup, Denmark.
