Cooling & Quenching
Quench cooler
Rapid cooling or quenching of gas streams is used in a number of essential applications in the process industries.
The Quench cooler is designed and engineered for cooling high temperature exhaust gases from incinerators, melting furnaces, converter, drying furnaces, etc.
Exhaust gas from high temperature sources is cooled down with water to the saturation temperature of the gas.
The Quench Cooler is used as a pre-cooler for scrubbers, wet electrostatic precipitators and more. In the case of physical absorption, the scrubbing liquor lead through the column tube in one single pass.
The Quench, as well as the spray headers and spray nozzles, are made of heat and corrosion resistant materials, e.g. SiC.
Key features:
- Brick-lined casing with special bricks at dry-wet zone interface
- Additional carbon bricks in case of high fluorine content
- Open cross section design -> no risk of clogging.
- Long gas retention time -> separation of fine dust and condensation of impurities (e.g. arsenic, selenium, lead)
- Standby pump
- Emergency water system
Working Principle
Working Principle of Quench Cooler
GEA´s Quench Cooler design consists of an open vessel in which liquid is sprayed to enter in contact with the gas. The gas enters the bottom of the cooler through a side nozzle and flows upwards, counter-current to the liquid that has been sprayed from the top of the cooler.
By the time the gas has reached the top gas outlet, it has been cooled to its adiabatic saturation temperature.
Downloads
Related Products
Gas conditioning tower (GCT)
Used in industrial applications to cool gases upstream of electrostatic precipitators / bag filters for effective temperature control, gas volume reduction and humidification by the evaporation of water. GEA provides the two available atomization technologies utilized in the evaporative cooling process: hydraulic atomization and twin-fluid atomiz...
Packed Cooling Tower (Column Cooler)
Vertical tube with a gas inlet from underneath and a radial task of the scrubbing liquid from above over the whole tube cross section.
Hot gas quench systems
Vertically standing scrubbing tube with gas inlet from above and spray nozzles arranged radially on the tube below the gas inlet.
GEA Insights
Reality check for biotech
The new GEA Application and Technology Center (ATC) in Sarstedt, south of Hannover, is neither a showroom nor a substitute for a lab. It is a place for testing, data collection and early decisions. This is where it becomes clear whether a biological concept can become a robust industrial process. That step is bigger than it may seem.
Shifts in food packaging: 4 trends
Thermoforming has long played a central role in food packaging. Now it is facing a major shift. As regulations tighten, materials evolve and costs rise, form fill seal lines must do more than run reliably – they now shape how food stays fresh, affordable and recyclable. Take a look at the key thermoforming trends informing the food packaging and delivery landscape.
