ConsiGma®
ConsiGma® Film Coater
The ConsiGma® Film Coater is based on the GEA high-performance tablet coating technology that gently and accurately deposits controlled amounts of coating materials onto tablet cores — even if they are hygroscopic or friable.
Highly agile and available in 4 standard set-ups, the ConsiGma® FC can coat any amount of tablets between 1.5 kg and 500 kg within a 8 hour shift (up to 1000 kg for a twin-coater system). Nominal throughputs (from 15 kg/h up to 60 kg/h, to be verified by testing) are flexible due to the interchangeable coating wheels, and the systems can be customized with a number of options to suit the customer’s needs.
They are suitable for applying aesthetic, enteric or API coating in a very accurate way and are ideal for pharmaceutical companies who wish to benefit from a higher process control and resulting higher quality of the product.
The Conductor software ensures seamless control of the entire process, full reporting and tracking of OOS. Material genealogy can be integrated into the controls. Handshaking with up- or downstream equipment can also be offered.
Standard Configuration
1 or 2 coater wheels
2 sizes of wheel available
Available options
- Feeding from:
- Specially designed tablet feeder
- Fully integrated ConsiGma® CT line
- Standalone tablet press
- Fully integrated with new GEA press
- Handshake with existing or customer selected press
- IBC
- Manual
- Solvent capable
- Wash offline
- PAT Probe
- Tablet Waxing unit
- 80 mm coater wheel for small scale R&D available on special demand
- 480 mm coater wheel for high volume production in development
Main benefits
- Ideal conditions for excellent coating quality
- Unique coating concept reducing the risk for common defects
- No risk to lose an entire batch of tablets
- Less coating solution required for effective functional coatings (up to 50% reduction)
- Small footprint relative to the throughput
- No Scale up: same system for R&D, clinical and full scale commercial production
- Can be integrated with various tablet presses for both batch and continuous modes
Read more about how GEA and its partners are implementing this technology to lead the way toward smaller, more flexible, continuous processing technologies that are transforming the future of pharmaceutical development and manufacturing.
Downloads
Related Products
ConsiGma® Direct Compression with Linear Blending (DC-LB) Lines
A highly integrated solution for continuous linear blending and direct compression, the ConsiGma® DC-LB lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled blending and compression and improved quality.
ConsiGma® Granulation and Compression (GC) Lines
Highly integrated solutions for continuous wet granulation, drying and tablet compression, the ConsiGma® GC lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled granulation and improved quality.
ConsiGma® 1 - R&D Granulation and Drying
The ConsiGma® 1 offers standalone continuous twin-screw granulation and drying for small-scale R&D operations. It allows users to develop the process and achieve high granule quality on a compact unit.
Lighthouse Probe® - online measurement
The Lighthouse Probe® can be used for real-time monitoring of chemical and pharmaceutical processes and provides in-process window cleaning at any time, recalibration during the process, full CIP (cleaning) of wash housing and seal, and a clear view inside – even in difficult conditions.
GEA Insights
Turning wastewater into value
GEA centrifuges enable wastewater reuse, resource recovery, and water security by turning biosolids into value in a world facing growing water scarcity.
Around the world in seven questions: New foods we’ll love
Last year was not a year of hyped-up headlines for alternative proteins. Perhaps that is precisely why it was an important year for food biotech, the biotechnology behind everyday foods and ingredients. While the sector worked through a difficult funding environment, approvals were still granted, pilot lines set up and new platforms tested in the background. In short: headlines are turning into infrastructure. Frederieke Reiners heads GEA’s New Food business. She and her team work at the intersection of biotechnology and industrial food production. In this interview, she takes us on a world tour of food biotech in seven questions.
How freeze-dried pet food raises the bar
Pets are family – and owners expect premium, transparent and sustainable nutrition. Freeze-drying, powered by GEA technology, helps pet food makers deliver.
