Reliable, automatic operation for consistent, successful precision fermentations
At a glance
All precision fermentations, be they for research or production, has a few critical requirements, that never changes: Consistent performance in and between batches, insight into the production performance, and high degree of flexibility. This requires that fermentation systems manage contamination risks and process variabilities, while providing the process insight to continuously optimise that productions. GEA AXENIC® is a food-grade, aseptic fermentation system, designed to help you produce reliable precision fermentations with confidence. From consistent pilot runs to reliable seed fermentations for production-scale systems, it provides the control, transparency and operational reliability needed to achieve low risk and high productivity.
The result
- Consistent and repeatable fermentation runs
- Reduced contamination risk
- Greater process visibility
- Faster, more reliable scale-up
- Long-term operational performance
Designed for productivity and process stability
Minimise contamination risk with hygienic design
In precision fermentation, contamination can lead to lost batches, production delays and significant financial impact.
That's why every aspect of AXENIC® is designed to support aseptic operation and protect product integrity.
Key advantages
- Fully automated and validated cleaning-in-place (CIP) and sterilisation-in-place (SIP) cycles.
- Hygienic mechanical design design without dead legs and full drainability.
- High-quality aseptic components, and option for open/close feedback on valves.
- Fully automated operation that minimizes operator errors.
- Agitator with sterile double mechanical seal.
Together, these features help safeguard production while improving uptime and operational confidence.
Reduce downtime and maintain reliable operation
Unplanned downtime, maintenance requirements and equipment failures can impact production schedules and increase operating costs.
AXENIC® is built for long-term reliability, helping you maximise equipment availability and reduce maintenance burdens.
Benefits
- Robust vessel construction designed for long service life
- Double-jacket design suitable for extended operating campaigns and high temperature sterilizations.
- Premium aseptic components, including GEA Vesta® valves
- Easy access for maintenance activities
- Large sight glass for improved process monitoring
The result is a system designed to deliver consistent performance day after day, year after year.
Integrate seamlessly into your production environment
As precision fermentation facilities grow, equipment must fit easily into increasingly complex production lines.
AXENIC® is designed for seamless integration with both upstream and downstream processes, helping reduce engineering complexity and simplify plant expansion.
Benefits
Simplify facility integration: The system is ready for external CIP systems and can communicate efficiently with surrounding process equipment.
Support future expansion: Built to form part of larger turnkey fermentation solutions for food and biotech production.
Maintain process flexibility: Flow control on addition lines, valve feedback functionality and steam barriers provide greater operational control and reduces risk of contamination between systems.
Choose the configuration that fits your needs: Available as either an integrated production-line installation or as standalone solution with built-in CIP and local operator interface.
Automate critical operations with confidence
Manual process management can introduce variability, increase operator workload and make it harder to achieve consistent results.
AXENIC® runs on the GEA Codex® automation platform, helping ensure that every batch is executed consistently and according to defined process parameters.
Benefits
- Automated recipe management
- Consistent batch execution
- Reduced risk of operator error
- Full batch history and traceability
- Intuitive operator interface
- Siemens-based control architecture
Build a stronger foundation for production success
When fermentations are inconsistent, the impact can be felt throughout the entire process. Variability at this stage can reduce productivity, affect product quality and increase costs further downstream. This is relevant whether you need consistency in your seed train, or whether you need sufficient repeatability between pilot batches, to achieve a successful scale-up.
AXENIC® helps you establish a robust fermentation basis by combining precise process control, excellent hygienic design, and advanced automation in a single solution.
Whether you're developing alternative proteins, producing functional ingredients or expanding biotech production capacity, AXENIC® gives you greater confidence in every batch.
Turn process data into better decisions
Improving fermentation performance requires more than data collection. It requires clear, actionable insight.
Through GEA Digital Core, AXENIC® provides access to real-time and historical production data, helping teams identify optimisation opportunities and improve operational performance.
Benefits
- Monitor production KPIs in real time
- Track equipment uptime and utilisation
- Analyse historical process performance
- Access documentation and system information remotely
- Monitor utility consumption and identify efficiency improvements
This enables more informed decision-making and supports continuous process improvement.
Frequently asked questions about GEA AXENIC®
The GEA AXENIC® Series is a food-grade, aseptic fermentation system for precision fermentation. It is designed to support applications ranging from consistent pilot runs to seed fermentations for production-scale systems, with automated process control, hygienic design and production monitoring.
AXENIC® is designed for controlled precision fermentation processes, including pilot production and seed fermentation for larger production systems. It can support the development and production of alternative proteins, functional ingredients and other biotech products.
AXENIC® provides automatic control of batch, fed-batch, continuous and perfusion fermentation, allowing the system to adapt as process and production requirements evolve.
The system combines automated CIP and SIP cycles with hygienic, fully drainable mechanical design, aseptic components, automated operation and a sterile double mechanical seal on the agitator. Valve feedback, steam barriers and re-sterilisable media connections are also available to support aseptic operation.
Automated recipe management and process control help execute batches according to defined parameters. Agitation, dosing and temperature management support stable growth conditions, while batch history and process data give teams greater visibility into production performance.
Yes. AXENIC® is designed for continuous and extended operating campaigns. Options including redundant filters and sensors and re-sterilisable media connections can help maintain reliable operation over longer production periods.
AXENIC® can provide real-time exhaust gas analysis and metabolic heat monitoring to give operators greater insight into culture performance. A large sight glass also allows visual observation from minimum to maximum fill level.
The system combines repeatable process control with production data that can support technology transfer. It is intended to help users create greater consistency between pilot batches or within a seed train before progressing to production scale.
AXENIC® runs on the GEA Codex® automation platform and uses Siemens-based control architecture. The platform supports automated recipe management, consistent batch execution, batch history, traceability and an operator interface.
Through GEA Digital Core, teams can access real-time and historical production data, monitor KPIs, review equipment utilisation, analyse process performance, access system information and monitor utility consumption.
The system includes robust vessel construction, accessible maintenance areas and premium aseptic components. These features are intended to support long service life and reliable operation during extended production campaigns.
رؤى GEA
الإنجاز الذي أحدث ثورة في مجال التجفيف بالرذاذ
في عام 1976، استجاب مهندسو شركة NIRO لتحدٍ تنافسي من خلال إعادة تصور الإمكانات التي يمكن أن يوفرها التجفيف بالرذاذ، وأثمرت فكرتهم عن المجفف متعدد المراحل (MSD). وبعد مرور خمسين عامًا، لا يزال هذا المبدأ الأساسي نفسه يساعد في تحويل السوائل إلى مساحيق تُستخدَم في منتجات التغذية الأساسية، والأدوية المهمة في جميع أنحاء العالم. بفضل الخبرة الهندسية المتراكمة على مدى عقود، وفهم احتياجات العملاء، والتطوير المستمر، يُعد MSD قصة ابتكار ذات تأثير دائم.
ما وراء الآلة: إطلاق العنان لأداء أفضل للمصنع
إن وجود آلة فعَّالة لا يعني بالضرورة وجود مصنع فعَّال. غالبًا ما يبدأ التحسين الحقيقي بالنظر إلى ما وراء المعدات الفردية، وفهم كيفية تأثير العمليات، وأنظمة الطاقة، وقرارات التشغيل على بعضها البعض. إنه نهج شامل يهدف إلى اكتشاف الفرص التي قد تُفوَّت لولا ذلك.
كيف يُحدث الصمام تغييرًا جذريًّا في طريقة تصنيع الأطعمة والمشروبات
في مصانع الأغذية والمشروبات، تُشغّل الصمامات عادةً باستخدام الهواء المضغوط. تعمل GEA Hydract® Actuation Technology على تحريك الصمامات باستخدام الماء بدلاً من ذلك، وذلك ضمن دائرة مغلقة يتم التحكم فيها رقميًا. والنتيجة هي صمام يمكن تثبيته بدقة في مكانه، وتوجيهه بخطوات دقيقة. وينتج عن ذلك انخفاض في استهلاك الطاقة، وتحسين مستوى التحكم.
