DairyRotor T8500 Rotary Refit
Tough work. That's exactly what our rotary platforms are made for at GEA Farm Technologies.
With solid engineering, the bails are designed to take cows of all sizes and breeds and the on-platform automation means just one person can milk. This makes it possible for you to successfully improve cow comfort and lower labour requirements in your existing shed, without investing in a completely new rotary.
The bail design offers exceptional cow comfort by featuring adjustable rail positions, making it suitable for cows of all breeds and sizes.
On-platform automation such as automatic cup removers (iCR+) and automatic teat sprayers (iSPRAY4) makes it easy for just one person to milk.
The heavy-duty design means you can enjoy a low fuss system that's easy to maintain and hard-working.
Having experienced issues with plant hygiene, cows getting tangled in rubberware and operator discomfort, it was decided this rotary was in need of a major overhaul. The project involved removing the existing on-platform bail work to accommodate the new equipment, and installing a completely new internally mounted milk line, single can set and jetter line.
To future-proof the milking system, GEA automation was also installed on the platform. This included iCR+ automatic cup removers, iSPRAY4 on-platform teat sprayers, cluster drop down system, and iNTELWASH automatic wash system. The upgrade has significantly improved operator comfort. Operations now run more smoothly too, with cows able to exit the platform without getting tangled in rubberware.
After milking through a 14-year-old rotary for two seasons, Selwyn recognised that the existing setup was inefficient and underperforming. The outdated equipment meant they required two operators during milking – one person at cups on and one person at cups off. Issues such as malfunctioning cup removers and manual teat spraying further compounded the challenges.
Selwyn opted for a rotary refit with GEA in 2023. The objective was clear: streamline operations and enhance productivity. The refit included installation of automatic cup removers (iCR+), on-platform teat sprayers (iSPRAY4), pulsators (Autopuls S), vacuum line, cluster drop down system, and upgraded bails to accommodate the new equipment. Since the refit, Selwyn has seen significant improvements in milking performance.
Kapenga M Trust sought to enhance their milking routine by upgrading their 25-year-old Rotaflo rotary with iCR+ automatic cup removers. This project posed unique challenges as the rotary was originally designed without allowances for additional cup removers.
GEA and Tokoroa-based GEA dealer, Fire N Ice, constructed a solution that allowed for the install of iCR+. The final design involved extending the front bail posts to accommodate GEA automatic cup removers, effectively modernising the dairy without compromising on cow flow and comfort. Since the upgrade, they have benefited from increased flexibility in labour requirements.