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ConsiGma®

ConsiGma® Direct Compression with Linear Blending (DC-LB) Lines

A highly integrated solution for continuous linear blending and direct compression, the ConsiGma® DC-LB lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled blending and compression and improved quality.

Pharma Technology Compression

ConsiGma® DC-LB Lines integrate continuous dry blending using linear blenders and tablet compression into one efficient continuous production system.

Available in 2 standard sizes, depending on the desired throughput (from 1 to 100 kg/h or 20,000 to 150,000 tablets/h to be verified by testing), the systems can be customized with a number of options to suit customer needs.

The Conductor 4.0 software ensures seamless control of the entire process and provides full reporting and track & trace.

Mainly targeted towards high-value products (low dose API), orphan drugs and new chemical entities, and particularly suited for challenging recipes that require two-stage blending or more dispersive blending, the systems can be equipped with cleaning and containment features to handle highly potent formulations.

Standard Configuration

  • Up to 6 loss-in-weight feeders with automatic top-up systems

  • 2 linear blenders

  • GEA compression system

Available Options

  • PAT tools

  • Hot swap parts for fast changeover

  • Material handling system including containment features

  • Containment upgrade

  • Coater

Main Benefits

  • Reduced risk of segregation – no material hold-ups

  • Highest possible blend homogeneity – all powder particles go through the same mixing event

  • Higher material yield

  • High flexibility from very low to very high API content

  • In process blend uniformity control – second-by-second

  • Adaption to variable throughput capacities

  • No hold-up issues

  • Wider drug load range than batch processing

  • System automatically adapts to changes in bulk density

  • Adaptable top-up sizes to ensure accurate feeding

  • Automatically adjustable dwell time

  • Flexible batch size

  • Smaller footprint

関連製品

ConsiGma® Compact Feeder (CF) Test Rig

ConsiGma® Compact Feeder (CF) Test Rig

The ConsiGma® CF20 test rig is a standalone module that allows you to characterize the feeding behavior of your products during the early stages of R&D.

ConsiGma® Conductor 4.0

ConsiGma® Conductor 4.0

An indispensable part of the ConsiGma 4.0 portfolio, the Conductor 4.0 control system architecture ensures smooth operation and communication between the different elements of the continuous manufacturing line

ConsiGma® Direct Compression with Ribbon Blending (DC-RB) Lines

ConsiGma® Direct Compression with Ribbon Blending (DC-RB) Lines

A cost-effective solution for continuous dry blending and tablet compression using ribbon blending, ConsiGma® DC-RB lines make the advantages of continuous manufacturing (supply chain agility, small footprint and improved quality) available for all.

ConsiGma® Dosing and Blending (DB) Modules

ConsiGma® Dosing and Blending (DB) Modules

Designed to achieve optimal blending results, the ConsiGma® DB modules facilitate the testing of dosing and blending operations and can be integrated with any continuous up- or downstream process.

ConsiGma® Granulation and Compression (GC) Lines

ConsiGma® Granulation and Compression (GC) Lines

Highly integrated solutions for continuous wet granulation, drying and tablet compression, the ConsiGma® GC lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled granulation and improved quality.

ConsiGma® Granulation and Drying (GD) Modules

ConsiGma® Granulation and Drying (GD) Modules

Based on proven continuous twin-screw granulation technology, the ConsiGma® GD modules enable the production of higher quality granules under better control, even in a bin-2-bin set-up.

ConsiGma® PAT Test Rig

ConsiGma® PAT Test Rig

This standalone module allows you to start developing your PAT models for the continuous manufacturing process offline during the early stages of R&D.

ConsiGma® Tablet Coating (TC) Modules

ConsiGma® Tablet Coating (TC) Modules

The ConsiGma® TC modules are based on the GEA high-performance tablet coating technology that gently and accurately deposits controlled amounts of coating materials onto tablet cores — even if they are hygroscopic or friable.

Lighthouse Probe™ - online measurement

Lighthouse Probe™ - online measurement

The Lighthouse Probe™ can be used for real-time monitoring of chemical and pharmaceutical processes and provides in-process window cleaning at any time, recalibration during the process, full CIP (cleaning) of wash housing and seal, and a clear view inside – even in difficult conditions.

Wash-Off-Line for Pharmaceutical Plants

Wash-Off-Line for Pharmaceutical Plants

In addition to providing complete containment services, GEA also offers multifunctional wash skids that can be moved from one location to another and used to clean different parts of the process. Every plant delivered by GEA has a tailor made CIP, WIP or Wash-Off-Line (WOL) system to suit your application.

医薬品製造プロセスプラント向けの CIP

医薬品製造プロセスプラント向けの CIP

プロセスの最適化は効率的で効果的な洗浄にかかっています。 CIP (Clean-in-Place: 定置洗浄) システムは、流動床乾燥機、高せん断力造粒機、液体投与製剤システムなど、GEA 製の製薬業界向け全装置に組み入れることができます。 洗浄プロセスの自動化によって再現性が確保され、検証が可能になり、ダウンタイムが最小限になります。

医薬研究開発用連続処理

医薬研究開発用連続処理

初期の研究と製剤開発では多くの場合、有効成分の利用性が非常に限定されていることから、新規薬物の構造式を開発するために、わずか数百グラムの薬物を製造可能な処理装置の必要性があります。この必要性に対応して、GEA は ConsiGma™ コンセプトに基づく実験室規模の装置 ConsiGma™ 1 を開発しました。

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