Overview

Automation for Food Processing

Optimum operation of even the best machines or installations is only possible, if they are partnered with control systems of equal quality. Therefore, when selecting a control system, it's not just the price that counts, but finding competent and tailor-made solutions which are able to satisfy even the highest quality demands. Our Automation system can fulfill these demands with 4 modules that can be extended in functionality, connected machines and client connections.

Link Logic

Link Logic

Link Logic

Click here to watch video:  GEA Food - Link Logic Automation

At the center of each automated process is the ability to start multiple machines at once while keeping the production environment safe. 

The Link Logic module provides this functionality and ensures a productivity improvement.

Key features:

  • Semi-Automatic batch control
  • Machine collision interlock

Benefits:

  • Increase productivity
  • Center start-up
  • Safe production

Process manager

Process Manager

Process Manager

Click here to watch video: GEA Food - Process Manager Automation

When you want to check your process conditions for quality assurance or improvement programs, you want one platform that gives you all actual and historic process conditions. The Process Manager module of Automation connects to all your machines and records all data. The data is available in trends and reports and will never expire when you have backup media available. 

Key features:

  •  Data visualization and storage
  • Various reports and trends
  • Unlimited data storage

Benefits:

  • Increase quality
  • Enhance food safety
  • Improve your process
  • All information in 1 platform

Plant controller

Plant Controller

Plant Controller

Click here to watch video: GEA Food - Plant Controller

When you have a need to comply to trace-ability regulations, the Plant Controller of Automation can be used to record all material movements in your process. Barcode scanners are used to record all manual material additions and label printers are used to identify all materials discharged to bins/containers. The system allows you to search where materials where used and trace the process conditions for end products.

When you have an ERP system (i.e. SAP, MS Dynamics, etc.) the Plant Controller module can optionally be extended with an ERP interface that prevents double entry of recipes and material lists. The interface also reports production data back to your ERP system. 

Key features:

  • Tracking & Tracing
  • ERP interfacing

Benefits:

  • Increase quality
  • Legislation compliancy
  • Single point of data entry
  • Real time material allocation

Production Commander

Production Commander

Production Commander

Click here to watch video: GEA Food - Production Commander Automation

The production commander module provides full automatic production via batch execution based on a process recipe.

A material and recipe editor will be available and recipes can be schedule in a production planning editor to dispatch batches to the batch execution system.

The system makes it possible to automatically discharge materials from silos, correct fat content and check manual material additions against the recipe.

After production, reports are available to check the process conditions of each batch. 

Key features:

  • Automatic batch control
  • Recipe management
  • Production planning
  • Extended reporting

Benefits:

  • Increase productivity
  • Reduce wait times
  • Reduce mistakes
  • No calculations and paper on work floor

GEA インサイト

持続可能な冷凍で将来を見据えたコールドチェーンを

質の高いコールドチェーン管理の重要性を過小評価することはできません。傷みやすい生鮮食品が消費地で安全かつ高品質であることを保証することは、コールドチェーン施設を運営する人々にとって非常に大きな責任です。GEAは、低温貯蔵や配送センター向けに安全で持続可能な冷凍技術を提供する最前線に立ち、お客様の施設のエネルギー消費量と二酸化炭素排出量の削減を支援しています。

Josep Masramón and his daughter stand in front of their GEA batch milking installation.

バッチ搾乳が現代の酪農を支える理由

自動搾乳における最新の進化は、バッチ搾乳を導入することです。バッチ搾乳とは、通常1日に2~3回、決まった搾乳時間に乳牛をグループ分けして搾乳する酪農方法です。自動化技術は、酪農場における乳牛の福祉、柔軟性、そして持続可能性のバランスを取りつつ、それと同時にコスト構造を継続的に最適化し、より効率的になるという、酪農家の最近の課題を克服するのに役立っています。

何もないところから

多数の国では、安全な水と衛生設備を確保することがいまだに課題となっています。汚れの混じった飲用水により病気になったり、毎日水を汲みに行くという役割を果たすため、学校に通うことができない子供たちが多数存在します。ドイツのハンブルクを拠点とする非営利団体Viva con Aguaと協力することで、GEAは一部のタンザニアの学校にきれいな水を供給する手助けをしています。

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