The 24/7 monitoring solution for your GEA separators and decanters
GEA InsightPartner® Separation Monitoring
Benefit from early issue detection, automated analysis and expert remote support for increased availability, reliability and efficiency with our advanced condition monitoring solution for GEA centrifuges.
Achieve worry-free operations with simplified troubleshooting and data-driven decisions
GEA InsightPartner® Separation Monitoring is a state-of-the-art condition monitoring solution tailored specifically for your GEA centrifuges. It operates both locally and online, providing you with real-time and historical insights into machine asset parameters such as vibrations and bearing conditions. Our comprehensive monitoring system leverages data analytics and additional sensors* to empower you with actionable insights to ensure maximum operational efficiency and reliability.
GEA InsightPartner® Separation Monitoring enables you to:
- Monitor vibrations, bearing conditions and key operational parameters in real time
- Analyze historical trends to detect wear, inefficiencies or irregularities early
- Automate root cause analysis to simplify troubleshooting and guide corrective actions
- Receive timely alerts and push notifications to prevent unexpected downtime
- Access expert diagnostics remotely to resolve issues quickly without on-site visits**
Identifying potential issues before they escalate is essential for maximizing uptime and maintaining consistent performance. At the same time, gaining full visibility into your centrifuge’s health opens the door to smarter maintenance strategies and long-term operational improvements. With secure cloud integration, GEA InsightPartner® Separation Monitoring provides reliable data storage and advanced analytics through secure cloud-based services – putting you firmly in control to protect your assets, reduce costs and optimize productivity.
Unlock your full operational potential: Make data-driven performance your new standard.
** GEA‘s network of process experts supports the system, offering assistance and advanced analytics to further optimize operations.
2nd and 3rd level remote support is provided on demand against hourly rate or incorporated in a Service Level Agreement.
Why choose GEA InsightPartner® Separation Monitoring?
Stay informed about the health and performance of your centrifuges and benefit from increased reliability, operational efficiency and lower maintenance costs. Whether you need real-time equipment insights, automated alerts or expert support, GEA InsightPartner® Separation Monitoring helps you take control of your operations like never before.
Increase your operational reliability by motoring key parameters to reduce unexpected failures
Enhance equipment efficiency with automated root cause analysis and guidance for counter measures
Realize cost savings with preventive maintenance that reduces downtime
Simplify troubleshooting with automated insights that help resolve issues faster
Get faster first-time fixes with remote expert support, reducing the need for on-site visits
Address issues proactively before they escalate with real-time alarms and notifications
Make better informed decisions with real-time and historical data that help you track trends
Access and analyze key insights anytime, anywhere in a secure cloud environment
Maintain your competitive edge by consistently meeting production KPIs and delivering top quality
The main dashboards and functionalities
Gain instant clarity
Machine View
- Monitor your machine in real time
Always have an eye on the current operating status of your centrifuge with a real-time overview of key machine parameters to ensure smooth operation. - Check machine health instantly
This intuitive interface provides a concise yet comprehensive snapshot of performance metrics, enabling immediate identification of irregularities – helping you stay in control at all times. Our Asset Health Indicator gives a quick read on the overall condition of your centrifuge.
Stay ahead with comprehensive data-based insights
Continuous Condition Monitoring
- Visualize and compare your centrifuge's performance
A clear dashboard provides detailed insights about a wide range of machine parameter and reveals parameter development and correlations. Interactive trend graphs allow users to zoom in on specific time ranges, compare multiple values and detect anomalies at a glance. - Understand root causes
Track your centrifuge’s performance in real time while maintaining a detailed historical record of key machine asset and process parameters. Historical data makes it easier to pinpoint when and why a deviation occurred. This enables in-depth analysis, supports predictive maintenance and helps optimize operational efficiency over time.
Act before an issue escalates
Push Notifications
- Catch irregularities early
Pre-alarms and main alarms, which can also be transmitted via push notification, serve as early indicators of potential problems. - Improve the overall efficiency of your centrifuge
Whether it's a critical alarm or a developing trend, notifications ensure that your operators are immediately aware of potential risks – supporting timely interventions and minimizing unplanned downtime.
Check machine health instantly
Status View
- Monitor machine status with clear visual indicators
The prominently displayed Asset Health Indicator provides you with a percentage-based snapshot of of the overall health status of your equipment. - Get clarity on where to act
Additional values for vibration and bearing condition, as part of the overall calculated AHI, reveal possible root causes of issues at a glance, making it easy to assess status and take action if needed. - Plan maintenance at the right time
Service status information lets you optimize your maintenance planning and enables you to act before issues affect uptime.
Get access to insightful reports
Machine Reports
- Benefit from customized or automated reports
We provide key machine data and condition indicators over a selected time period with just a few clicks for you. - Receive clear summaries
Visualize trends and compare performance metrics, to support documentation, internal reporting and data-driven decision-making.
Local view on your control panel (sample screens)
Machine status
Vibration trending
Asset Health Indicator
How it works
GEA InsightPartner® Separation Monitoring combines continuous condition tracking, smart diagnostics and expert remote support. It is either accessed in the secure GEA Cloud® via a dedicated app or locally on your centrifuge's control panel. All you need to do is ensure sufficient connectivity on site.
Data collection via sensors
Seamlessly gather key machine asset parameters such as vibrations, bearing conditions and more through integrated sensors and advanced system architecture – locally or via secure cloud connectivity. Depending on the machine type, two to three sensors are used.These sensors only measure, but do not switch off the centrifuge.
Cloud integration and analytics
Secure cloud-based storage and services ensure reliable access to data and advanced analytics for continuous interpretation of live and historical data, enabling early identification of irregularities and helping you stay ahead of issues before they escalate. The data connection to the GEA Cloud® is fully under your control at all times. Your machine data is securely stored and hosted in Europe. Only authorized staff and GEA experts (e.g. for remote support) can access your data.
Scalable and secure system architecture
Includes IoT and security gateways for seamless and protected communication between local and remote systems. Our IoT gateways have their own firewall, allow only necessary connections and communication is encrypted. Our gateway only initiates connections from inside to outside, i.e. no open firewall ports are required, protecting you against cyberattacks.
Network topology
Network topology with mobile router
Online access is provided via mobile router and SIM card.***
*** Observe country authorizations. You are responsible for providing the SIM card for the mobile router.
A quick guide how to get started:
We make your onboarding smooth and simple.
Prerequisite: Your centrifuge is equipped with additional vibration sensors measuring vibration velocity and acceleration on different positions around the machine. These sensors are also available as a retrofit option, depending on the machine type.
Please get in touch your local GEA contact to discuss your options. We'll guide you through the process.
Before commissioning: Share network details
You’ll receive a short questionnaire to provide the necessary IP and network info – this helps us prepare everything for a smooth setup in advance.
During commissioning: We get you connected
With your info on hand, we establish the secure connection directly during commissioning – quickly and efficiently.
After commissioning: Get started
We onboard your team to the Customer Portal and any digital products you’ve purchased – so everyone gets the right access, guidance and training.
Once up and running: We're here for you
Whenever needed, our experts support you remotely with insights from your machine – for faster help and smarter decisions.
Request your free demo today
Let our experts show you how GEA InsightPartner® Separation Monitoring helps you move from reactive maintenance to data-driven reliability.
What you’ll experience in your demo:
- Real-time and historical condition monitoring dashboards
- Intelligent alarms, trends and automated root-cause indications
- Secure cloud access and options for remote expert support
Contact us for your free, no-obligation demo now and see how condition monitoring turns data into uptime.
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GEA reports profitable growth for 2025 and expects accelerated revenue growth
GEA’s past fiscal year was one of significant growth and further profitability gains. In particular, the technology group substantially increased order intake, with all divisions contributing here. GEA also made progress in all Mission 30 strategic growth areas. In addition, GEA met key interim targets under its climate plan ahead of schedule. Major milestones in fiscal year 2025 were admission to the DAX index, the award of one of the largest contracts in the company’s history, and streamlining of the corporate structure.
