Mid-size Allrounder
The GEA MegaSlicer XXL is a high-performance slicing machine - mainly for cooked ham, raw ham, cheese and calibrated products - with respect to slicing quality, high yield, easy and flexible operation in combination with a very hygienic execution.
The GEA MegaSlicer is one of the most versatile and capable slicing machines on the market today for sausage, raw or cooked ham, bacon and cheese. The machine setup allows only automatic product loading. Due to the idle cut rotor the shear edge distance will be automatically adjusted. The patented idle cut rotor virtually eliminates sliver slices while helping to achieve a high level of ‘on-weight’ portions, with consistent slice thickness, even with soft products such as boiled sausage.
The GEA MegaSlicer XXL is designed for regular-shaped products such as calibrated sausage, salami, cooked ham, raw ham and cheese. Different portion forms possible: shingle, stack, zig-zag stack, shaved, contour shingle, folded, chunks and interleaved (depends on application).
Slicing reliability you can count on
• Proven expertise in slicing, loading & packaging
• Great know-how and complete portfolio to supply complete lines
• High flexibility, easy operation, reliable service and maintenance support
Flexibility in slicing you need
• Fast changeover of gripper, blade and recipe
• Wide variety of applications such as calibrated sausage, salami, cooked ham, raw ham and cheese
• Auxiliary modules make the GEA MegaSlicer a specialist in every product segment
• Line compatibility: the GEA MegaSlicer is optimally suited for integration into fully automated lines
Slicer is easy to operate and maintain
• Visualisation on 15" touch panel
• Clean and simple machine concept
• Very good machine access from both sides for application change and cleaning
• Fast and easy changeover of GEA slicer blade and shear edge
GEA’s new involute blade technology, ensure very high portion quality with consistent slice thickness, very low ‘give-away’, a high level of ‘on-weight’ portions and very few sliver slices even with soft products such as boiled sausage
A blade movement without slicing the product. Conventional technology is to stop and retract the product. For high slicing speeds and involute blades, this technology is no longer working without the undesired effect of sliver slices. The patented idle cut rotor moves away the blade from the product, which helps to avoid sliver slices almost completely and to achieve very consistent slice thickness within a portion.
Product Specifications | GEA MegaSlicer XXL |
---|---|
Type of blade | Involute blade |
Blade sizes | R 415 mm |
Max. blade speed | 1,500 rpm |
Cutting cross-section* | |
Width | 365 - 428 mm |
Height | 183 - 126 mm |
Max. product length | 1,180/ 1830 mm* |
Machine dimensions L x H x W product length: 1,200 mm | 3,920 x 2,410 x 1200 mm |
Machine dimensions L x H x W product length: 1,850 mm | 5,225 x 2,740 x 1,200 mm |
Product loading | Automatic |
GEA Check 4000 | Option, up to 4 lanes |
GEA OptiScanner | Option |
Interleaver | Option, up to 3 lanes |
Folding Unit | Option |
Cross-shingle conveyor | Option |
Contour portioning conveyor | Option |
Telemonitoring/ Remote services | Option, GEA Performance Service |
* Depends on machine configuration, product features and application.
** Possible with blade sizes of Ø 460; Ø 480 mm
Power supply (max.): 15.5 kW; compressed air in accordance with 7:4:4-ISO8573-1: 6 bar 15NI/min. Noise emission in accordance with EN ISO 11204: < 75 dB (A)
The GEA Check 4000 is a high precision weighing system, detecting single weights of sliced portions while moving these over the check weigher. The single portion weights are analyzed in the slicer for weight regulation. Thus, the slicer is able to respond to varying product cross sections and optimize the deviation in average weights over a long period of production time. All side panels can be removed swiftly without tools for cleaning and maintenance. The weighing conveyors can be swiveled upwards for easy removal of belts for cleaning issues. The GEA Check 4000 is available from 1- up to 4-lane configuration. The weighing system is calibrated for loads between 20 and 5,000 g.
The GEA OptiScanner 600 / 1200 is a pre-scanner system that makes it possible to slice natural products like dry cured ham and cheese with lowest give-away, maximum yield and on-weight portions. The scanner literally looks into the product and determines the density distribution over the length of the product by means of x-ray technology. In this process, the device detects irregular outer contours as well as holes, under slices and irregular distribution of fat and meat. Based on the density distribution, the intelligent software calculates the ideal slice thickness and/or number of slices for each portion prior to slicing.
The GEA Interleaver allows interleaving film or paper in-between slices of several applications. Either cheese or expensive products can be interleaved for a nice appearance in the package. High production reliability and efficiency are guaranteed. Easy access to interleaver paper without machine/ rotor stop is possible at any time,as well as quick fixation of film/ paper jams.
For folding portions, GEA has a folding device, which is located in the slicing area and adjustable in three directions. The slice falls onto the device and by use of rollers and the kinetic energy of the slide it is folded and positioned onto the portioning conveyor. This option is available for all GEA slicer types.
Different, multi-dimensional product forms can be formed with the help of the cross-shingle/ XY-conveyor as a specific form of the portioning conveyor. By lateral movements of the portioning area, various portion patterns, such as overlapping cross-shingles, can be produced with the cross-shingle conveyor. Circles, overlapping cross-singles and meanders are portion shapes that can be easily produced with the XY-conveyor moving sideways, forwards and backwards.
Our high-quality slicing blades meet unique needs of our customers and are engineered to provide outstanding performance, durability and precision
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
Efficient and easy maintenance at GEA OptiLoader 6000
質の高いコールドチェーン管理の重要性を過小評価することはできません。傷みやすい生鮮食品が消費地で安全かつ高品質であることを保証することは、コールドチェーン施設を運営する人々にとって非常に大きな責任です。GEAは、低温貯蔵や配送センター向けに安全で持続可能な冷凍技術を提供する最前線に立ち、お客様の施設のエネルギー消費量と二酸化炭素排出量の削減を支援しています。
自動搾乳における最新の進化は、バッチ搾乳を導入することです。バッチ搾乳とは、通常1日に2~3回、決まった搾乳時間に乳牛をグループ分けして搾乳する酪農方法です。自動化技術は、酪農場における乳牛の福祉、柔軟性、そして持続可能性のバランスを取りつつ、それと同時にコスト構造を継続的に最適化し、より効率的になるという、酪農家の最近の課題を克服するのに役立っています。
多数の国では、安全な水と衛生設備を確保することがいまだに課題となっています。汚れの混じった飲用水により病気になったり、毎日水を汲みに行くという役割を果たすため、学校に通うことができない子供たちが多数存在します。ドイツのハンブルクを拠点とする非営利団体Viva con Aguaと協力することで、GEAは一部のタンザニアの学校にきれいな水を供給する手助けをしています。