LYOVAC® Freeze dryers for small scale production modules
For flexible product development and small-scale production, including the use of nests and tubs, the FCM-I range of LYOVAC® Freeze Dryers from GEA provides reliable, safe and cost-effective productivity and price/performance excellence.
Designed to comply with the most stringent good manufacturing practice (GMP) standards, the LYOVAC® FCM 25-I, FCM 75-I and FCM 150-I freeze dryers are a unique and efficient combination of proven technology and individual solutions that are customized to meet specific user requirements.
Integrated VarioSys® Isolator
Built with operator safety in mind, full isolator protection for processes involving potent or toxic substances is available, and each unit is supplied with an integrated L-flange for the modular isolator system VarioSys®.
Supplied in three sizes (1.5 m², 4.5 m² and 9.9 m²) with nominal condenser capacities of 25 kg, 75 kg and 150 kg, the smaller FCM 25-I machine can process up to 6500 vials (2 mL) per batch, whereas the larger FCM 75-I and FCM 150-I units are capable of handling more than 20,000 and 42,000 similarly sized vials, respectively. An automatic loading and unloading system (ALUS®) is available.
| FCM 25-I | FCM 75-I | FCM 150-I | |
|---|---|---|---|
| Capacity | |||
| Shelf area | 1.5 m² | 4.5 m² | 9.9 m² |
| Shelves | 5 | 5 | 7 |
| Kg ice/24 h | 25 kg | 75 kg | 150 kg |
| Possible Load | |||
| 2R vials | 6523 | 20,039 | 42,406 |
| 6R vials | 3388 | 10,506 | 22,295 |
| 20R vials | 1778 | 5583 | 11,900 |
VarioSys: Evonik Case Study
The LYOVAC® freeze dryer offer the following features and benefits:
- compact footprint with a belly condenser design
- suitable for Grade C environments
- LYOSPARK® controlled nucleation
- LYOPLUS® silicone oil detection
- Fast turnaround through defrost/CIP/SIP
- alternative end-point detection is also available.
Plus, fully compatible with toxic, potent and volatile products, the FCM units are ATEX-compliant and designed for easy scale-up. Partial loading is also possible for variable batch sizes.
Operating in a Grade C environment, other modules, such as filling and capping systems, can be quickly and easily interchanged, resulting in both a dramatic reduction in footprint and equipment costs.
Available for rapid delivery — with low infrastructure requirements — for multiple product and/or delivery device lines, the modules offer an ideal solution for vial, ampoule, syringe and cartridge processing, as well as liquid, powder or lyophilized form applications.
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منتجات ذات صلة
LYOVAC® Pharma Freeze Dryer
GEA’s LYOVAC® industrial-scale freeze dryers are built to customer specifications and are available with production areas of 1–60 m² and condenser capacities of more than 1000 kg.
SMART LYO® Pharma Freeze Dryer
SMART LYO™ Freeze Dryers help reduce the cost of freeze drying while maintaining quality and performance, making validation and documentation easier and reducing delivery times.
Process Analytical Technology (PAT) for Lyophilization: LYOPLUS®
LYOPLUS™ mass spectrometer is a multi-purpose measurement device for pharmaceutical freeze dryers.
ALUS® Load & Unload of Lyophilizers
ALUS® Automatic Load & Unload Systems minimize the risk of operator/product contamination while loading and unloading a freeze dryer.
رؤى GEA
GEA reports profitable growth for 2025 and expects accelerated revenue growth
GEA’s past fiscal year was one of significant growth and further profitability gains. In particular, the technology group substantially increased order intake, with all divisions contributing here. GEA also made progress in all Mission 30 strategic growth areas. In addition, GEA met key interim targets under its climate plan ahead of schedule. Major milestones in fiscal year 2025 were admission to the DAX index, the award of one of the largest contracts in the company’s history, and streamlining of the corporate structure.
How SmartParc is rewriting the rules of food production
Thanks to a new SmartParc manufacturing site, food processors in the U.K. are cutting their running costs and emissions. With GEA heating and cooling technology at its core, this collaborative production model demonstrates how innovation is accelerating the industry’s net-zero ambitions.
مركز اختبار علوم الأغذية
"تخمير البيض مثل تخمير الجعة." هذا نوع المقارنات التي تجعلك تبتسم - ومن ثم تضيء الفكرة في عقلك: شيء معقد يبدو بسيطاً فجأة. خلال هذا الفيلم الشخصي، الذي تدور أحداثه في قلب الأراضي الزراعية في الولايات المتحدة، نستكشف التخمير الدقيق والعمل الواقعي الذي يتطلبه تحويل الفكرة إلى الأغذية.
