MSD® 喷雾干燥器是多阶段喷雾干燥器,它的三阶段干燥流程综合了喷雾和流化床干燥技术,可为最佳的整体干燥效率和产品质量提供保障。
一组喷嘴将浓缩物雾化并将其送入干燥室。干燥气体从垂直方向高速进入空气扩散器,确保雾化浓缩物能实现优化混合。这一阶段,在高冲力液滴通过干燥室的同时,将实时进行蒸发。干燥室和气流的设计可以阻止颗粒粘在干燥室壁上,它们将直接进入干燥室底部的集成流化床进行第二阶段干燥。最后,粉末进入 VIBRO-FLUIDIZER® 流化床进行最后阶段的干燥和冷却。
干燥气体从干燥室顶部离开,这样,干燥气体中的极细颗粒与喷嘴喷射出来的喷雾发生碰撞时,可以形成优质的二级复聚物。排出的气体通过 SANICIP™ 袋式过滤器,气体中包含的剩余颗粒会被分离出来。该袋式过滤器滤出的极细颗粒将会返回到干燥室 - 它会根据对复聚物的要求返回到静态流化床或喷嘴。如果不需要复聚状粉末,极细颗粒将直接进入 VIBRO-FLUIDIZER® 流化床。
We want all of our customers to get great results from their GEA spray dryer, from day one, and also for the lifespan of their plant. We’re always striving to develop new technologies that can improve your plant’s productivity, safety and efficiency, as well as support process sustainability goals.
The MSD® spray dryer is hygienic by design to meet the most stringent regulatory requirements for safe, sanitary dairy processing. You’ll also find user-friendly features for easy equipment inspection and maintenance. Equipment safety and operational health and safety are key factors in the design of all GEA spray dryer components, plants and process lines. Key technologies, including our SPRAYEYE®, Clean Purge, DRIVENT®, COTECTOR® and fire safety systems are all designed to give you confidence in the safety of your MSD® spray dryer plant, monitoring for fire and explosion risks, while supporting 24/7 production.
All MSD® systems are supplied with automated clean-in-place (CIP) units, reducing the need for manual cleaning tasks. CIP can potentially reduce water and chemicals use, and so cut wastewater volume and associated treatment.
MSD® spray dryer efficiency and quality is further enhanced thanks to our Clean Purge and CEE cyclone technologies integrated into the plant. We’ve shown that compared with other air dispersers, the GEA DDD® air disperser provides best-in-class distribution of the drying air. Benefits include a more uniform product and longer production runs between scheduled cleaning stops, which can lead to improved equipment performance overall.
Our SANICIP® II bag filter and the No Intervention Fines Return System (NIFRS) further help to reduce product loss and can lead to real improvements in productivity and final powder quality.
The MSD® spray dryer can be combined with key GEA innovations that could significantly improve your process sustainability. Take a look at our digital GEA OptiPartner advanced process control platform, heat recovery systems and energy-saving AddCool® heat pump technology, which in combination can dramatically improve process stability and energy efficiency. Just talk to your local GEA representative to find out more.
We want you to be confident that our technologies will deliver on your expectations. At our test center of excellence in Soeborg, Denmark, you can trial your processes on MSD® equipment, and get expert help from GEA spray drying specialists who will work with you to refine and optimize processes and address any concerns and questions, before you invest. You can also see the latest GEA innovations in action, and evaluate the best options for your plant, not just for today, but with a view to your continued growth and expansion.
根据设计,COMPACT DRYER 适用于乳清和其他微粘产品,也适用于细粉或致密复聚的生产。根据具体要求,干燥器可配置旋转式喷雾器或喷嘴雾化系统。无论哪种配置,该解决方案都将满足效率和卫生设计的要求;此外,由于其紧凑设计,紧凑型干燥器比其他相同产量的喷雾干燥器需要更少的空间。
传统喷雾干燥塔采用高效方式将液体转换为粉末。它可以应用于乳制品、食品和化工行业等各种领域,并且已经因其性能而赢得声誉。
FILTERMAT® 喷雾干燥器可高效、平缓地将热敏性和难以干燥的产品转化为自流团聚粉末。
在许多粉末行业都强烈要求造粒均匀、复聚、较好的粉末流动性及无粉尘。FSD® 喷雾干燥机是满足此类产品生产的理想之选
优质冷链管理的重要性不可低估。确保易腐食品在食用时安全且高质量是冷链设施运营商的巨大责任。GEA 处于为冷库和配送中心提供安全、可持续制冷技术的前沿,帮助客户减少其设施的能源消耗和碳排放。
自动挤奶的最新发展引入了批量挤奶 – 一种在固定挤奶时间将奶牛分组挤奶的奶牛养殖实践,通常每天两次到三次。自动化技术正在帮助奶农克服近期的挑战,平衡奶牛场的奶牛福利、灵活性和可持续性,同时不断优化其成本结构并实现越来越高效的优势。
在许多国家/地区,获得安全用水和卫生设施体系仍然是一个挑战。由于饮用水不干净以及每天长途跋涉取水而生病,意味着许多儿童无法上学。GEA 通过与汉堡非营利组织 Viva con Agua 合作,使用一些非常神奇的技术帮助为坦桑尼亚的几所学校提供干净的水。