A flexible, multipurpose and open access automation framework

GEA Codex® Process Control

GEA Codex® Process Control is an open and flexible framework that incorporates GEA process know-how into templates for market-leading platforms such as Siemens, Rockwell, AVEVA and Ignition.

automation solution for liquid and powder technologies

Today’s customers have many different requirements for their automation software, which needs to accommodate aspects such as company engineering policies, market preferences and/or local availability/support. As a result, GEA has combined its automation and digital expertise with a wealth of process and equipment know-how to develop Codex Process Control.

One of the benefits of Codex is that it’s a modular software solution. As such, regardless of the platform, Codex Process Control focuses on providing consistent functionality and visualization across all your plant operations. 

This innovative solution contains specific modules and libraries that adapt to different operational processes and industries, thereby allowing companies in a variety of sectors to use it as an established standard.

GEA Codex® Process Control allows you to monitor and control all your processes — either batch or continuous, from single machines to large complex process lines — in real-time with a high degree of customization based on customer needs and expectations.

With more than 500 installations completed in the last 5 years, GEA Codex® Process Control has proved that no matter how complex the production process, it’s a reliable solution. This also includes aging or obsolete control systems that can be upgraded to Codex to remain compliant with today’s requirements (such as data management, access, security, maintenance and connectivity).

Empowering operators with an efficient HMI

The design of Codex Process Control is based on the GEA style guide, according to high-performance HMI Philosophy principles, and was developed in conjunction with the Fraunhofer Institute. This enables the operator to focus on the most important information to ensure efficient plant operation.

The ISA 101-compatible HMI provides a number of benefits, including optimized contrast and color to avoid eye strain, and visual effects that are limited to abnormal situations. A hierarchical screen structure and the visualization of automated sequences facilitates normal operation.

Maintenance is supported by activation and runtime counters, lifecycle component histories and complete service information (location, diagrams, etc.) with no additional configuration.

A mature alarm protocol that aligns with ISA 18.2 is included to provide statistics regarding the number and duration of abnormal conditions. Root cause analysis can be used to suppress deducted alarms and an interface is available for external evaluation.

Ensure high levels of quality and confidence

GEA Codex® complies with international standards and includes features to help your company meet regulatory requirements, including

  • plant control that’s compliant with ISA 88
  • electronic signatures for Siemens, Rockwell and Ignition 
  • full logging of operating cycles and, for example, motor use.

A SCADA-based formulation and batch recipe system enables the sequencing of phases that can also be configured to run in parallel. A graphical interface provides the operator with a real-time overview of the process and corresponding reports.

The Scheduler planning tool enables users to timetable production and automatically start processing applications on demand. Select, activate, sequence and review your production in an easy-to-visualize way.

Expand your functionality with Codex MES

GEA Codex® Process Control seamlessly integrates with GEA Codex® MES, a system that allows you to scale your plant and functionalities on demand using a modular approach. Features include flexible scheduling, tracking, performance analysis, resource management and/or integration with other systems.

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持続可能な冷凍で将来を見据えたコールドチェーンを

質の高いコールドチェーン管理の重要性を過小評価することはできません。傷みやすい生鮮食品が消費地で安全かつ高品質であることを保証することは、コールドチェーン施設を運営する人々にとって非常に大きな責任です。GEAは、低温貯蔵や配送センター向けに安全で持続可能な冷凍技術を提供する最前線に立ち、お客様の施設のエネルギー消費量と二酸化炭素排出量の削減を支援しています。

Josep Masramón and his daughter stand in front of their GEA batch milking installation.

バッチ搾乳が現代の酪農を支える理由

自動搾乳における最新の進化は、バッチ搾乳を導入することです。バッチ搾乳とは、通常1日に2~3回、決まった搾乳時間に乳牛をグループ分けして搾乳する酪農方法です。自動化技術は、酪農場における乳牛の福祉、柔軟性、そして持続可能性のバランスを取りつつ、それと同時にコスト構造を継続的に最適化し、より効率的になるという、酪農家の最近の課題を克服するのに役立っています。

何もないところから

多数の国では、安全な水と衛生設備を確保することがいまだに課題となっています。汚れの混じった飲用水により病気になったり、毎日水を汲みに行くという役割を果たすため、学校に通うことができない子供たちが多数存在します。ドイツのハンブルクを拠点とする非営利団体Viva con Aguaと協力することで、GEAは一部のタンザニアの学校にきれいな水を供給する手助けをしています。

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