Batch Mixing Technologies Suited to Beverage Applications DIMA™ & DI-BATCH™ Batch Mixers

Liquid processing batch mixing systems type DIMA™ & DI-BATCH™

GEA batch mixing systems are mainly used for the mixing of finished syrup. Via a pipeline, the DIMA™ or DI-BATCH™ consecutively feed liquid ingredients to the mixing tanks. The application of precisely working meters together with reliable software ensures a high accuracy and a constant product quality. Theoretically, as many liquid ingredients as desired can be connected to GEA batch mixing systems. In principle, the systems are installed on a base frame.

Batch mixing systems work according to the so-called "full hose system" which means that the pipeline is always filled with product water up to the mixing tanks. That way product losses can nearly be excluded.

 

Special Features

  • Constantly high product quality 
  • Automatic switch-off compensation 
  • Optimum use of raw materials without overfeeding 
  • Easy and loss free product change 
  • Work facilitation for the personnel in the preparation area 
  • Low wear and tear and, as a result, low maintenance 
  • Cleanability of the system (CIP) Batch logging (option)

Contact

How can we help you?

Batch mixing system type DIMA-S™ for container discharge

The GEA batch mixing system type DIMA-S™ for mixing liquid products is a moderately priced solution for the automation and modernization of the preparation area. Its small dimensions permit an easy integration even into an existing system.

 

DIMA-S™, batch mixing system, is arranged between the concentrate storage and the finished syrup mixing tanks. Sugar, water, and concentrates or essences are connected to the ingredient valves which are designed as double-seat valves with the effect that unintended mixtures are avoided. The mixing tank is linked to the outlet line of the mixing system which is completely filled with water, i.e. it is used as a so-called "full hose system" to guarantee an optimum accuracy.

 

Special Features

  • High accuracy and reproducibility which ensures high, constant product quality 
  • Optimum use of raw materials without overfeeding 
  • Easy and loss-free product change 
  • Monitoring to avoid switching and measuring errors 
  • Work facilitation for the personnel in the preparation area 
  • Low wear and tear and, as a result, low maintenance 
  • Safety against unintended mixtures Automatic switch-off compensation 
  • Batch logging 
  • Automatic deaeration

Contact

How can we help you?

Batch Mixing System DI-BATCH-A™ for the production of alcoholic mixed beverages

The GEA batch mixing system type DI-BATCH-A™ has especially been developed for the production of alcoholic mixed beverages. The system is a moderately priced solution for automation and modernization in the preparation area. Its small dimensions permit an easy integration into an existing plant.

The batch mixing system DI-BATCH-A™ is constituted of 2 pipe conduits to enable the conveyance of large quantities at a high flow rate. The different ingredients such as flavors and concentrates as well as correcting water or sugar solution are subsequently dosed through pipe conduit 2 parallel to the main component 'alcohol' in pipe conduit 1. This simultaneous process already allows a pre-mixing of the components in the pipeline, whereby the required mixing time in the mixing tank is reduced. The preselected recipe determines which components and which quantities are conveyed.

Cleaning in regular intervals is not necessary as the system is permanently filled with alcohol.

 

Special Features

  • Constantly high product quality 
  • Automatic switch-off compensation 
  • Optimum use of raw materials without overfeeding 
  • Easy and loss-free product change 
  • Work facilitation for the personnel in the preparation area 
  • Low wear and tear and, as a result, low maintenance 
  • Design according to ATEX optionally

Contact

How can we help you?

Batch mixing system type DI-BATCH-G™ for keg and bottle discharge

The GEA batch mixing system type DI-BATCH-G™ has especially been developed for the production of beverage syrup. The batch mixing system is a moderately priced solution for automation and modernization in the preparation area, especially for such plants using 1 or 2 filling lines. Its small dimensions permit an easy integration into an existing plant.

The recipe-controlled system allows the filling of a dissolving tank with water, the presetting of the required dissolving period, the discharging and flushing of concentrate drums, and the high-precision dosing of sugar solution and water for the production of a syrup preparation. It is a prerequisite that the liquid concentrates and the powders/salts are kept available in weighed out units. Those quantities are not measured by the batch-mixing system. The water quantities required for dissolving the powders/salts and for flushing the concentrate drums are automatically subtracted from the recipe quantity.
 

Special Features

  • Constantly high product quality 
  • Automatic switch-off compensation 
  • Optimum use of raw materials without overfeeding 
  • Easy and loss-free product change 
  • Work facilitation for the personnel in the preparation area 
  • Low wear and tear and, as a result, low maintenance 
  • Cleanability of the system 
  • Batch logging (option)

Contact

How can we help you?

Batch mixing system type DI-BATCH-E™ for general applications

The GEA batch mixing system type DI-BATCH-E™ for mixing liquid products is a moderately priced solution for the modernization of the preparation area. Its small dimensions permit an easy integration even into an existing system.

The batch mixing system DI-BATCH-E™ is arranged between the concentrate storage and the finished syrup mixing tanks. Sugar, water, and concentrates or essences are connected to the ingredient valves which are designed as butterfly valves (mix-proof version on request). The mixing tanks are linked to the outlet line of the mixing system which is completely filled with water, i.e. it is used as a so-called "full hose system" to guarantee an optimum accuracy.
 

Special Features

  • Constantly high product quality 
  • Optimum use of raw materials without overfeeding 
  • Easy and loss-free product change 
  • Work facilitation for the personnel in the preparation area 
  • Low wear and tear and, as a result, low maintenance

Contact

How can we help you?