ConsiGma®
ConsiGma® Conductor 4.0
An indispensable part of the ConsiGma 4.0 portfolio, the Conductor 4.0 control system architecture ensures smooth operation and communication between the different elements of the continuous manufacturing line.
An indispensable part of the ConsiGma 4.0 portfolio, the Conductor 4.0 control system architecture ensures smooth operation and communication between the different elements of the continuous manufacturing line.
GEA’s CONDUCTOR 4.0 is the highly advanced, SCADA-based heart of the control system architecture that brings all the smart and robust ConsiGma® processes and technological solutions together in one easily controlled environment.
It interfaces with the automation layers of the individual ConsiGma® 4.0 modules, which are part of the lines, PAT instruments (if present) and PAT management systems, Advanced Process Control systems such as PharmaMV® (Perceptive Engineering), Data historian and MES solutions, all depending on the customer IT landscape.
The ConsiGma® CF20 test rig is a standalone module that allows you to characterize the feeding behavior of your products during the early stages of R&D.
A highly integrated solution for continuous linear blending and direct compression, the ConsiGma® DC-LB lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled blending and compression and improved quality.
A cost-effective solution for continuous dry blending and tablet compression using ribbon blending, ConsiGma® DC-RB lines make the advantages of continuous manufacturing (supply chain agility, small footprint and improved quality) available for all.
Designed to achieve optimal blending results, the ConsiGma® DB modules facilitate the testing of dosing and blending operations and can be integrated with any continuous up- or downstream process.
Highly integrated solutions for continuous wet granulation, drying and tablet compression, the ConsiGma® GC lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled granulation and improved quality.
Based on proven continuous twin-screw granulation technology, the ConsiGma® GD modules enable the production of higher quality granules under better control, even in a bin-2-bin set-up.
This standalone module allows you to start developing your PAT models for the continuous manufacturing process offline during the early stages of R&D.
许多片剂配方都要求在压片后进行包衣，以达到所需的最终产品特性。为完善 ConsiGma™ 压片生产线，GEA 开发了可以支持其连续制造概念的包衣机。
The Lighthouse Probe™ can be used for real-time monitoring of chemical and pharmaceutical processes and provides in-process window cleaning at any time, recalibration during the process, full CIP (cleaning) of wash housing and seal, and a clear view inside – even in difficult conditions.
在早期研究和配方开发期间，活性成分的可用性通常十分有限，因此要求加工设备可以只生产几百克的产品供开发新药品配方使用。为了响应这种需求，GEA 开发出了 ConsiGma™ 1，这是 ConsiGma™ 概念的实验室规模版本。