POWTECH 2019

The R55 Tablet Press is a strong and eclectic industrial rotary press suitable for a wide range of application, such as nuclear fuel pellets, hard metals and batteries to confectionery. GEA’s R-series rotary tablet presses allow for extremely short cleaning and format changeover times and the tool-free disassembly and reassembly of all removable parts.

• Single-sided tablet production with a compression force of up to 130 kN.
• Constant tablet density or constant height compression.
• Fully-automated press with user-friendly 21.5 inch HD touchscreen.
• Inline tablet density measurement with press feedback available.
• Stainless steel casing with 8 polycarbonate top doors, 4 bottom doors and an isolated compression zone

The GEA NiSoX-Valve provides excellent results especially with Very High Pressure applications in the pressure range of 700 to 1500 bar, which are particularly suitable for pharma, cosmetic and chemical industries.

Notable advantages are obtained by the NiSoX-Valve in processing products belonging to micro and nanoemulsions: 

• Uniform particles distribution on product
• Improved physical properties in terms of viscosity, transparency and glossy aspect and colours
• Low temperature increase

The NiSoX-Valve is available for the complete GEA homogenizers range, from the laboratory unit to industrial scale, with important operational benefits:

• Longer life span
• Easy and quick maintenance
• Cleanibility and sterilization performance
• Less energy consumption

For manufacturers looking to achieve paramount performances when processing pharma and chemical applications, the GEA NiSoX-Valve offers the perfect solution.

Offering an improved design but maintaining the same compact footprint, the GEA MOBILE MINOR MM-100 spray dryer, equipped with the new and highly efficient cyclone CEE (Cyclone Extra Efficiency), is the newest addition to the MOBILE MINOR® range. 

Installed in almost 2400 plants worldwide, the cross-application MOBILE MINOR® spray dryer is robust, reliable and versatile. It is easy to use, clean and move and an ideal basis for up-scaling a new process

• Process gas flow up to 100 kg/h at 200 °C for increased capacity.
• Accurate gas disperser for minimizing powder deposits.
• High capacity HEPA filters for baby food or hazardous chemical applications available.
• Powder collection glasses in sizes from 250–3500 mL can be supplied as standard.
• The universal gas disperser for the rotary atomizer as well as the two-fluid nozzle can easily be exchanged with an optional low velocity gas disperser — which has a similar flow pattern to the DPH gas dispersers used in larger PHARMASD™ spray dryers — for nozzle atomization.
• Powerful supply blower with flow indication.
• Easy to remove and clean laser-cut gas guides (patent pending).

GEA has developed high-temperature filters with ceramic elements that enable the removal of NOx, dioxins, mercury and VOC through an integrated catalyst matrix. 

The GEA BisCat filter system combines the 3 process stages of dedusting, separation of acid components and reduction of total hydrocarbons and nitrogen oxides (NOx) in one unit. Applications include the cement and glass industries, incinerators, refineries and roasters.

• BisCat ceramic catalyst filters are chemically inert and corrosion-resistant. 
• Only one single system is required instead of three.
• Particle separation takes place with the aid of filter elements made of mineral fibers. 
• Candles are well proven and very flexible to use even regarding  modifications of operating parameters, especially at high gas temperatures. 
• No cooling of flue gases is required, and no thermal heat energy is wasted. 
• Filter elements are cleaned from separated dust online during operation by means of separate, compressed air jet pulses. 
• The single or multi-sectional housings developed by GEA allow a maximum filter length of 6 m. 

The SRS vibration Sifter is specifically designed for dairy and food industry applications that require high standards of hygiene and sanitary processing.

• Available in closed and highly sanitary designs.
• For continuous operation.
• Equipped with two vibration motors, various screen types and cleaning systems.
• Supplied with large top cover(s) for easy inspection or when the screen mesh needs to be changed.
• Clean-in-place (CIP)-compatible versions can be provided on request.

The GEA Auger and vacuum powder samplers provide a reliable way to accurately take powder samples safely and hygienically while ensuring that the powder isn’t contaminated or damaged in the process.

Both models provide improved sampling accuracy compared with a traditional scoop sampler; are easy to operate, maintain and install; and allow samples to be taken in line with a programed schedule to meet operational requirements.

• Uses technology that delivers the most accurately controlled powder sample. 
• Extremely easy to setup, configure and control. 
• Auger sampler is recommended for applications in which the sampling point is near the operator’s pick-up point  
• Vacuum sampler is recommended for applications in which the sampling point is further away from the   operator’s pick-up point
• Complies with the latest relevant global requirements 
• Provides either a two-pot, or six-pot diverting head for maximum flexibility.

VESTA® tank bottom valves are used to shut off fluid media in tanks. These components are designed to be fitted to the lowest point of the bottom to shut off the media flush with the tank bottom without any kind of sump. 

The pocket free design provides complete draining of the tank and optimal CIP/SIP cleaning. Thanks to the robust design of the body, and/or the body connection flange, the valve can be welded into place without any distortion.

• Shut-off flush with the tank bottom, without sump
• Zero dead space design
• Self-draining, even when installed in the side of a tank wall
• Reliable CIP/SIP cleaning by means of flow-optimized design
• Long service life for the PTFE bellows
• Use of standard VESTA® pneumatically and manually driven valve inserts
• Easy and safe maintenance

The liquid driven Orbital tank washer Twister is the ideal cleaner for brewing, beverage, dairy, food, chemicals, coatings and transport industries -as permanently fixed or mobile installations.

Thanks to the rotation of the round jet nozzles in two planes, the high impact jet which generates ensure a highly efficient 3D wash pattern. Due to its compact design the orbital cleaner Twister can be fitted through 100 mm / 4 inch insertion openings.

• Hygienic and compact design
• Ball bearing free
• Self-cleaning
• FDA conform
• Optional ATEX exempt
• Economic flow rates
• Easy-to-maintain
• Reproducible cleaning by monitoring of rotation

The GEA Hilge CONTRA range in the GEA VARIPUMP line offers single or multi-stage, end-suction centrifugal pumps that are designed for the use under extreme operating points and advanced applications

• Available in two sizes, with a flow rate of up to 40m³/h and a maximum pump head of 160m
• Complies with the highest hygiene standards, such as EHEDG and FDA
• Optimal cleanability leads to reduced consumption of cleaning liquid, water and energy
• Optimized for challenging applications and providing unrivalled flexibility for the customers
• Wet end parts can be delivered without any casted materials (100% free of blow-holes)
• Optimized adaption on the application and variable speed drive via integrated or external frequency converter
• Easy maintenance with Adapta variant that enables a motor change while the pump stays in the pipeline (no additional system validation necessary)

The GEA Hilge HYGIA  is the “swiss knife” among the GEA hygienic centrifugal pumps is part of the the GEA VARIPUMP line and offers more flexibility for your demanding process applications in industries with high demands to hygiene and reliability

• Available in two sizes, with a flow rate of up to 120m³/h and a maximum pump head of 72m and three variants for system pressure ranges:
• 16 bar/ 25 bar/ 64 bar (GEA Hilge HYGIA H)
• Designed for sensitive applications in pharmaceutical and biotechnological industries as well as processes in food & beverage applications
• Complies with the highest hygiene standards, such as EHEDG and 3-A Sanitary Standard
• High surface quality, low ferrite content and state of the art documentation on request
• Fully drainable in vertical execution or in horizontal execution by drain valve
• Service friendliness and simple maintenance through front loading mechanical seal and Adapta design for easy motor change

Working with GEA Service means partnering with a dedicated team of service experts. We build, maintain and improve our customers’ equipment, process lines and production plants so that every changing requirement is met, and every aspect of their production processes is optimized. Our customers can feel confident that their processing and manufacturing infrastructure will work to help ensure their continued business success throughout the entire life cycle.

• Getting you started ‒ Beginning of Life Services with seamless support for instant productivity and performance
• Keeping it running ‒ Lifetime Services with the cost-efficient way of ensuring safety and reliability
• Constantly improving ‒ Extended Life Services by sharing our knowledge to safeguard our customers’ investment
• Together with you ‒ Consulting & Enhanced Operations by ensuring commitment to our customers and their business

Our seamless service offerings will ensure that our customers can meet the ever-changing demands of their global consumers and markets, not just today, but tomorrow and in the future.

Real-time assistance, anywhere in the world, from online GEA Service 

Specifically designed to enhance communication and provide real-time connectivity, the Remote Eye Wear offers instant on-the-job support and troubleshooting tips from beverage industry experts. From remote machine assessments, inspections and implementations to SOP (Standard Operating Procedure) assistance, this cutting-edge technology can reduce response times, almost eliminate travel costs and foster improved supplier-partner relationships.

• From unexpected downtime to replacing damaged parts.
• From identifying upgrade opportunities to equipment optimization.
• Remote Eye Wear can maximize production time, reduce operational costs, help to deliver quality products and, in the case of incidents or accidents, ensure the health and safety of staff.