烈酒和葡萄酒

威士忌

威士忌的境界是一种微妙的香气、风味和质地。这也是传统之一:早在 15 世纪就已第一次记录了威士忌的生产。即使在今天,该生产工艺依然被视为一门艺术,每家酿酒厂都以自己独特的方式酿造威士忌。对于现代糖化和蒸馏技术而言,传承这门艺术所造就的独一无二特性是一项关键挑战。

酒杯里蕴藏的深度与特性

GEA 威士忌蒸馏解决方案

威士忌酒总是以谷物、水和酵母开始。在生产过程中,从原材料到糖化、麦汁提取、发酵和蒸馏的各种不同因素都会影响该过程并使产品具有独特的风味和香气。此外,所有烈酒品牌都迫切追求保持始终如一的质量,并视之为首要任务,因此,精确的工艺条件至关重要。

从原材料处理到麦芽增湿、碾磨、糖化和发酵,再到木桶成熟,GEA 为各种需求提供了合适的解决方案。例如,这包括流量组件、个别设计的模块、定制设备或完全集成的交钥匙工程解决方案。每个个别的系统都在开发时考虑到客户的精确要求,为他们配备了所有必要的工具来确保最终产品的特定质量 - 这是保持传统和成功的优质馏分所必需的先决条件。出于这个原因,GEA 能够驾轻就熟地通过全面组合我们的糖化和蒸馏技术的相关创新工艺来支持来自世界各地的客户,同时始终牢记成功的标志性产品所秉承的传统要素。

这只是 GEA 的创新、最先进技术如何在烈酒生产中制定新标准的众多例子之一。此外,我们的解决方案也是可持续发展的,可以帮助优化产量和能效,最大限度地降低运营成本,并减少碳足迹。具体而言,这意味着我们的系统和解决方案旨在排放更少的温室气体、消耗更少的能源并可重复利用废物 - 同时确保可靠、平稳和高效的生产工艺。

Video still 1

Whisky

Blending copper with steel.

GEA partner with Bushmills to build an extension to their distillery, increasing their yield while also improving their carbon footprint. Showing how the stainless steel and the copper combined make the golden liquid at Bushmills.
GEA's process lines for whisky

Key steps for malt whisky spirit production

GEA Nu-Con 粉末筒仓

Barley malt and cereal grains are received in bulk and transferred to silos for storage. A sample from each batch is analyzed to determine cereal moisture and starch content. Malt cleaning and de-stoning occur prior to milling.

MILLSTAR®:从谷壳中提取胚乳后,通过一对碾磨辊进行研磨。

Barley malt is milled in conventional roller mills to produce grist. Alternatively, GEA provides wet-conditioned milling by MILLSTAR®, offering improved lautering efficiency. Milling and mashing-in can thus be combined in a single, non-ATEX dust-free and hygienic step.

搅拌

Grist and water are mixed in a grist hydrator or pre-masher. The addition of a Mash Conversion Vessel increases mashing flexibility or can be added as a de-bottlenecking upgrade. Gentle mash transfer by low-shear Mono type pump is a novel feature of GEA mashing systems.

LAUTERSTAR® 过滤槽技术

The lauter tun is the heart of the mash house, responsible for the extraction of sugary wort from the cereal mash. The system offers flexibility and is optimized to manage conversion yield, wort gravity and clarity, oxygen pick-up, cycle time and extraction efficiency.

完全自动的管道连接系统 - ECO-MATRIX™

Wort is combined with yeast in fermenter washbacks to convert sugars to alcohol containing wash. Hygienic fermenter design is enhanced with jacketed or external coolers – for attemperated fermentation control, improving alcohol yield while reducing energy and water use.

mvr-tvr-加热-蒸馏-装置-01

Wash is distilled in wash stills to produce high wine. This distillate is further concentrated in spirit stills to produce new make spirit. Energy savings by TVR or MVR heat pump techniques are used, while waste heat recovered from the condensers aids sustainability.

Efficiency and sustainability go hand in hand at Wipasz

Thermal energy is recovered from the still condensers and stored as hot water in an energy recovery tank-accumulator. Heat is therefore provided as sustainable energy for mashing and sparge water preheating along with other uses like CIP and syrup evaporator heating.

mvr 加热蒸发设备-01

Thermal energy is recovered from the still condensers and stored as hot water in an energy recovery tank-accumulator. Heat is therefore provided as sustainable energy for mashing and sparge water preheating along with other uses like CIP and syrup evaporator heating.

GEA Visitron all-in-one

GEA covers automation, in-line blending, filling and packaging of wine, spirits and RTD products. Our ALL-IN-ONE fills cans, PET and glass containers in a single line.

GEA Codex®

As system integrators we bring our knowledge from process technology and plant engineering together with software products from market leaders

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