Pharmaceutical R&D - Small to Medium Scale Compression
MODUL D Tablet Press
MODUL P 'ECM' technology with advanced dual control for R&D and small to medium production for single & bi-layer tableting.
ECM: Exchangeable Compression Module
- All parts in contact with the product are encapsulated in the ECM including the tooling.
- The ECM is removed in a contained manner, eliminating the need for cleaning of the inside of the press. This results in very high productivity, as the downtime is reduced to an absolute minimum.
- At the same time, a very high level of operator protection is achieved.
Bi-layer tableting has been incorporated into the design of the MODUL D
- Zero-gap closed powder feeder to minimize cross-contamination between layers and to minimize powder loss.
- Specially designed extraction nozzles and scraper fingers for optimal cleaning of the die table, again to minimize cross-contamination between layers.
- Manual or fully automatic first-layer sampling.
- Patented weight control system, which is exceptionally sensitive and accurate even at low compression forces. This is particularly important in case of bi-layer production, as low compression forces are applied to guarantee optimal bonding between the two tablet layers.
Features
- Exchangeable Compression Module (ECM) for D,B,BB and other sizes
- Unique bi-layer manufacturing option
- High sensitivity weight control for small tablets and those requiring low compression forces
- Tablet hardness control
- Large front and rear door for easy access
- Latest HMI for complete process control, including peripherals, for lights-out operation.
Benefits
- Fast product changeover, improved productivity, cross-contamination prevention and a safe working environment.
- High throughput of up to 1,069,000 tablets/h.
- Dual Control reduces wastage and ensures batch consistency.
- Extended dwell time at pre-compression.
- Reduced risk of capping and lamination.
- Complete process control including all peripherals for lights-out production.
Technical Specifications
The MODUL D is available for the following types of tooling:
| Tooling | D35 | D | B | BB | BBS |
| EU / TSM | EU / TSM | EU / TSM | EU / TSM | EU / TSM | |
| Max. tablet diameter [mm] | 35 | 25,4 | 16 (L=19) | 13 (L=14,3) | 11 |
| Punch body diameter [mm] | 35 | 25,4 | 19 | 19 | 19 |
| Outside die diameter [mm] | 52 | 38,1 | 30,16 | 24 | 22 |
| Die height [mm] | 30 | 23,81 | 22,22 | 22,22 | 22,22 |
| Number of stations | 39 | 53 | 67 | 81 | 88 |
| Max. fill depth [mm] | 20 (25) | 20 | 19 | 19 | 19 |
| Top punch penetration [mm] | 1 to 4 | ||||
| Max. pre-compression force [kN] | 10 - under extended dwell time | ||||
| Max. compression force [kN] | 100 | ||||
| Max. output capacity [tab/h] | 350.000 | 540.000 | 722.000 | 875.000 | 1.069.000 |
| Electrical requirements | 3phase+PE – 380 / 400 / 415 / 460 / 480 V – 50Hz / 60Hz
(nominal consumption 15 kW; power installed 30 kVA) | ||||
| Compressed air requirements | clean & dry; 7-8 bar ; 500l/m | ||||
| Dust extraction requirements | 150m³/h at 15 mbar (single-layer)
230m3/h at 30 mbar (bi-layer) | ||||
| Machine dimensions & weight | W = 2.000 mm x D = 1.500 mm x H = 2.250 mm – 6.000 kg | ||||
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