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GEA presents new compact die washing machines to remove pasta and snack residues

27 Oct 2020

With a new series of washing machines for the shaping tools of the extrusion machines, GEA is meeting the global demand for more efficiency and sustainability.

Due to improved hydraulic circuits and simplified mechanics the new GEA Universal Die-Washer use less energy and water. (Photo GEA)

Due to improved hydraulic circuits and simplified mechanics the new GEA Universal Die-Washer use less energy and water. (Photo GEA)

Thanks to their improved hydraulic circuits and simplified mechanics they use less energy and water.

The new GEA Die-Washers clean the die by removing any dough residue that gathers on the surfaces during production, thanks to an efficient washing arms movement system. (Photo GEA)

The new GEA Die-Washers clean the die by removing any dough residue that gathers on the surfaces during production, thanks to an efficient washing arms movement system. (Photo GEA)

Constructed of stainless-steel, include the sturdy frames, the machines clean the die by removing any dough residue that gathers on the surfaces during production, thanks to an efficient washing arms movement system. The machines can accommodate one or more dies for pasta, snacks or pellets. Given the extent of the technical innovations, GEA has updated the product names for three machines: the GEA Round Die-Washer, GEA Universal Die-Washer and the GEA Universal Mini Die-Washer.

GEA technology experts have developed the units with a focus on extreme reliability and efficiency units. Their simplified geometry and technical design maximize component performance. The machines are available in two types: Type M, is equipped with an intuitive control panel allowing easy access to the basic control functions; type E is equipped with PLC, and features an innovative washing area management system, enabling the operator to program and as well as customize washing phases and modes, thus optimizing the execution time.

With an PLC system the washing area of the die can be completely customized, allowing for more intense washing in areas that require more thorough cleaning. (Photo GEA)

With an PLC system the washing area of the die can be completely customized, allowing for more intense washing in areas that require more thorough cleaning. (Photo GEA)

The water tank in each die washing machine is based on a closed loop system, allowing the water to be recirculated after filtering. The triple filter system means the process water can be reused longer, resulting in a quicker washing cycle, while requiring less water and energy, therefore extending the lifecycle of the pump. During the washing phase, the foam removal system with temporized water jets prevents the formation of foam, which ensures a more efficient washing process.

“We are very happy with the development of the new die washing machines. We had clear goals for improving both their efficiency and sustainability, and thanks to our technicians, the results have exceeded our expectations,” says Simone Del Tongo, Sales Director of Dies and Moulds, GEA Pavan. “The new machines,” Del Tongo explains, “perform quicker washing cycles while reducing energy and water waste, which means lower overhead costs for our customers.” For those machines controlled via PLC, the washing area can be completely customized, allowing for more intense washing in areas that require more thorough cleaning. It would not be overstating it to say that the new GEA die washing machines have significantly raised the benchmark in the market,” concludes Del Tongo.

Media Relations

GEA Group Aktiengesellschaft

Peter-Müller-Str. 12


40468

Düsseldorf


Germany

+49 211 9136-0

O GEA

GEA jest jednym z największych dostawców dla przemysłu przetwarzania żywności i wielu innych sektorów, w 2019 roku spółka wygenerowała skonsolidowane przychody na poziomie 4,9 miliarda euro.

Ta międzynarodowa grupa technologiczna specjalizuje się w produkcji maszyn, instalacji oraz technologii i komponentów procesowych. GEA dostarcza zrównoważone rozwiązania energetyczne na potrzeby skomplikowanych procesów produkcji na różnych rynkach użytkownika końcowego oraz oferuje wszechstronne portfolio usług. Około 70 procent przychodów grupy pochodzi z sektora żywności oraz napojów i alkoholi, w którym obserwowany jest długoterminowy i zrównoważony wzrost. Zgodnie ze stanem na 31 grudnia 2018 roku firma zatrudnia na całym świecie około 18 500 osób. GEA jest liderem rynkowym i technologicznym w segmentach biznesowych, w których prowadzi działalność. Spółka jest notowana na niemieckim indeksie MDAX (G1A, WKN 660 200), indeksie STOXX® Europe 600 Index oraz wybranych indeksach MSCI Global Sustainability. Więcej informacji można uzyskać w witrynie gea.com.
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