Optimum brine pick-up

GEA SuperChill

The GEA SuperChill brine chiller is designed to control brine temperature fluctuations during injection. Constant brine temperature throughout the injection process helps to ensure that the correct amount of brine ingredients is delivered to the product. This also benefits shelf stability and product quality.

GEA SuperChill | Brine chiller for optimized injection - detail chiller

Reliable control of brine temperature

Fluctuating brine temperature can impact the brine pick-up in injected meat and fish products. The GEA SuperChill prevents these fluctuations by cooling thin and viscous liquids to a fixed temperature of between 2°C and 4°C. Reliable and accurate cooling means far less variation in brine pick-up and staying as close as possible to achieving exactly the desired brine content for your products. Accurate brine injection also gives you better overall yield, and so helps to maximize the value of your enhanced meat, poultry and seafood products. Improving brine pick-up over the longer term can result in significant annual savings, and potentially SuperChill system payback within just months. Developed as a stand-alone unit, the GEA SuperChill can be used with both GEA and non-GEA brine injection systems.

Main applications

GEA SuperChill | Brine chiller for optimized injection for injected meat, poultry, and seafood products

The GEA SuperChill is an essential system to help you optimize brine injection for a wide range of injected meat, poultry, and seafood products.

Optimum temperature and brine absorption

  • Constant brine temperature control for optimal brine pick-up
  • Reduced post-injection purge for better yield and improved customer satisfaction 
  • Helps achieve maximum allowed injection percentage and minimizes giveaway
  • Continuous agitation of brine ingredients to prevent sedimentation

Reduced standard deviation to help boost quality and yield

  • Helps long-term consistency in brine pick-up 
  • Reduced likelihood of over- or under-injection 
  • Reduced risk of breaking legal brine content limits and less product giveaway
  • Controlled levels of brine ingredients in the product helps to achieve reproducible shelf stability 

Stand-alone unit

  • Easy system relocation gives operational flexibility to meet changing needs
  • Compatible with GEA and non-GEA injection systems
  • Hygienic design, which allows easy access for inspection and cleaning 

Specifications

Advanced technology
Reduce standard deviation to maximize brine absorption
GEA SuperChill | Brine chiller for optimized injection - data table

Brine temperature can be affected by the immediate environment, and if unregulated, may fluctuate by several degrees during production. Changes in brine or product temperature can then affect brine absorption, leading to under- or over-injection of brine into the product, either of which could affect product quality. Brine over-injection may also break legal limits, while under-injection can reduce product yield, shelf life and increase product giveaway. GEA SuperChill helps you to get the balance right.

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持続可能な冷凍で将来を見据えたコールドチェーンを

質の高いコールドチェーン管理の重要性を過小評価することはできません。傷みやすい生鮮食品が消費地で安全かつ高品質であることを保証することは、コールドチェーン施設を運営する人々にとって非常に大きな責任です。GEAは、低温貯蔵や配送センター向けに安全で持続可能な冷凍技術を提供する最前線に立ち、お客様の施設のエネルギー消費量と二酸化炭素排出量の削減を支援しています。

Josep Masramón and his daughter stand in front of their GEA batch milking installation.

バッチ搾乳が現代の酪農を支える理由

自動搾乳における最新の進化は、バッチ搾乳を導入することです。バッチ搾乳とは、通常1日に2~3回、決まった搾乳時間に乳牛をグループ分けして搾乳する酪農方法です。自動化技術は、酪農場における乳牛の福祉、柔軟性、そして持続可能性のバランスを取りつつ、それと同時にコスト構造を継続的に最適化し、より効率的になるという、酪農家の最近の課題を克服するのに役立っています。

何もないところから

多数の国では、安全な水と衛生設備を確保することがいまだに課題となっています。汚れの混じった飲用水により病気になったり、毎日水を汲みに行くという役割を果たすため、学校に通うことができない子供たちが多数存在します。ドイツのハンブルクを拠点とする非営利団体Viva con Aguaと協力することで、GEAは一部のタンザニアの学校にきれいな水を供給する手助けをしています。

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