Consistent batter pickup and highest product quality
Batter application is important for perfect coated products. The GEA OptiCoater, batter applicator, uses a four-layer batter curtain. This gives full coverage of the top of the products with a small dip construction for the bottom. You can fine-tune the process to suit your application by changing the position of the batter curtain and belt speed. This will give you ideal adhesion for breading. Easy operation. Robust design. Highly reliable. Proven worldwide.
Main applications
The main product applications for GEA OptiCoater are: poultry products (boneless and bone-in), pork cutlets, meat replacement products and vegetables. This efficient and accurate batter applicator can also marinate pork tenderloins and spare ribs. Everything at high capacity.
High quality products with guaranteed even batter pick-up
- A four-layer curtain and dip construction ensure full coverage
- Frequency converter allows adjustable belt speed for fine-tuning settings
- Adjustable valve sets quantity of supplied batter
- Excess batter removed to avoid overweight products and bad adhesion
Maximum production uptime
- Improved batter turnover time for longer production runs
- Hygienic design with extremely short changeover time while machine remains in line
- Touch-button process control
- Efficient use of ingredients
Maximum flexibility
- Even coverage of products in a wide variety of shapes
- Cooling jacket gives maximum control of the batter temperature
- Thicker batter application from the heavy-duty blower
- Fast, in-line positioning with quick-link coupling
Specifications
Advanced technologyDesigned for maximum uptime
A self-emptying drain underneath the batter applicator gives extremely short changeover times. Engineers can open the blower easily for inspection and cleaning without additional tools. There are no hoses between the pump and curtain, just quick-release pipes. These have no loose parts and give maximum access and clear inspection. The gas, spring-loaded belt construction gives full and easy access to all the machine interior surfaces.
Efficient and accurate batter application
A conveyor belt carries the product through a four-layer curtain of batter to ensure full coverage of the top. A small dip construction coats the bottom of the product. Alternatively, you can use a bottom flow box to ensure irregular products are coated completely. The conveyor belt speed can be adjusted by a frequency converter. An adjustable valve in the supply line sets the correct quantity of batter. A specially designed hygienic blower removes excess batter on the upper product side. A scraper or an additional bottom blower pipe removes excess batter from the bottom surface. The bottom blower pipe is optional depending on the application. The blower volume and frequency can be adjusted to suit the application.
Technical details
| OptiCoater 600 | OptiCoater 1000 | |
| Belt width | 600 mm | 1000 mm |
| Belt speed | 2 to 20 min/m | 2 to 20 min/m |
| Min. product height | 8 mm | 8 mm |
| Max. product height | 70 mm | 70 mm |
| Dimensions LxWxH | 1840x1370x1430 mm | 1840x1770x1430 mm |
| Machine weight | 460 kg | 550 kg |
関連製品
GEA TempuMixer Module II
GEA TempuMixer II, with gentle vortex mixing, is a fully automatic and recipe-controlled tempura batter mixer. It sets the industry standard in product quality, crispiness and consistency. The TempuMixer II reduces product waste and consumption of tempura mix ingredients. It is the most efficient way to produce crispy textured tempura coated prod...
GEA CrumbMaster
GEA CrumbMasterは、先駆的なコーティング生産者との緊密な協力のもとでの50年を超えるコーティング機開発の経験が形となった用途の広い専用のパン粉コーターです。GEA CrumbMasterは、50年以上にわたるコーティング装置開発の経験と、大手コーティングメーカーとの密接な協力関係を基に開発された、用途の広いパン粉コーティング機です。粗目から細目まで、広範囲の種類のパン粉を、最小のパン粉の剥離量で効率的に処理します。緩い部品のない巧みな設計により、清掃と保守が簡単に保たれます。
GEA EasyFry | Industrial Fryer
Engineered for efficiency, safety, and reliability, GEA EasyFry offers great performance in delivering consistently high-quality fried products. With features such as adjustable oil flow, high belt speed, and advanced sediment removal mechanisms, EasyFry ensures optimal product orientation, uniform cooking, and reduced operating costs.
GEA CookStar
GEA CookStar業務用スパイラル オーブンです。容量、処理能力、柔軟性、均一性、そして信頼性の点で抜群の性能を誇るGEAの食品加工機械シリーズの一つです。鳥肉、豚肉、牛肉、魚、および代替肉を完璧に調理し、一貫してライバルを凌いでいます。
サービス製品
GEA RemotePartner
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA InsightPartner
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
