Predictive Maintenance

Predictive maintenance ‒ Bringing more insight and performance to you

Our predictive maintenance tools will improve the safety, reliability and efficiency of your equipment and plant, and help to extend machine lifetime and improve overall output.

The ability to predict puts you in control

Predictive maintenance from GEA monitors the operation and performance of defined equipment in your plant. Combining this information with the experience of the GEA technicians, allows you to optimize your maintenance activities and related costs.

Predictive maintenance ‒ Bringing more insight and performance to you

Bringing more insight and performance to you

With our GEA PerformancePlus (available for selected products) we can support you in developing a reliability-centered maintenance program (RCM program). This will help you identify the optimum levels of maintenance for your equipment and plant. GEA PerformancePlus visualizes a clear health check of each machine. It uses data analytics and simulation models to build up a digital map of your plant allowing you to pick out the abnormal from the normal and take action when it is required. Limiting intervention in this way, minimizes maintenance costs and down time, while ensuring that the plant runs at optimum output at all times.

GEA PerformancePlus ensures optimum productivity

GEA PerformancePlus offers customers service level options that extend way beyond routine preventive maintenance and complement customer Industry 4.0 strategic efforts.

By combining modern condition monitoring technologies with its industry expertise, GEA provides its customers monitoring services, comprehensive analysis reports and reliable optimization recommendations. In turn, GEA customers receive valuable information to make business decisions easier and addressing challenges they face to achieve their specific performance-related goals. GEA PerformancePlus creates transparency about the current health status of the equipment, increases its availability, ensures optimum productivity, brings efficiency optimization potential to light and enables a sustainable equipment utilization. GEA PerformancePlus enables a speedy evaluation of the opportunities and risks of changing production requirements, orders can be assessed and economically scheduled in turn leading to higher productivity for GEA customers.

GEA PerformancePlus will initially be available for GEA separators; on the mid-term it will be extended to other GEA product groups.

The GEA promise:

  • Transparency – Deliver facts about the current health status of the equipment – to constantly improve decision making.
  • Availability – Assure the equipment is always in a good condition and ready for production – in turn helping customers to increase their equipment uptime.
  • Productivity – Establish processes that ensure a reliable and flexible production environment – to ensure a total and optimum utilization of the Assets. 
  • Efficiency – Secure, enhance and optimize the operational performance during the Lifetime – to minimize losses and achieve higher profitability.
  • Sustainability – Assistance, advice and expertise on the latest developments and technologies – Enabling our customers to be competitive and sustainable partners for their customers. 
  • Monitoring, Analyzing and Optimizing – Condition monitoring and analysis technologies mean that we and our customers can keep track of how equipment and systems are operating, and configure and optimize equipment, customer processes as well as their output to meet changing needs.  
  • Cost control – At GEA we build value into providing the best service and support options for all our customers in line with their Performance demands.

And of course, every GEA PerformancePlus Service Level Agreement will meet the most stringent health and safety, compliance and risk minimization requirements.