One-pot processing is a key element to end up with a homogeneous product with a minimum of resources.
High Shear Mixing for Homogeneous Products
The BATCH FORMULA® Mixer provides the optimal utilization of energy supplied to the High Shear Mixer - as this is directly related to the shear forces.
The High Shear Mixer is placed at the bottom of the vessel and it is one of the crucial factors in ending up with a uniform product without any re-circulation loops. In this way one-pot- processing reduces the process time, saves energy, optimizes the CIP cycle - and at the end of the day increases the profitability.
The BATCH FORMULA® Mixer is characterized by:
In the BATCH FORMULA® Mixer the powder is introduced below the liquid surface by the use of vacuum to achieve an instant wetting of the ingredients. This is possible for even the most difficult applications requiring micro bubbles despite a high viscosity product.
BATCH FORMULA® PRO1
The BATCH FORMULA® PRO1 is one of the most versatile and efficient food mixers you will find on today's market. It mixes such different products from dressings to mashed potatoes and liquids up to 50.000 Cp. Available from 100-15000 liters working capacity.
BATCH FORMULA® PRO2
Multifunctional mixer made for limited viscosity like ketchup and mayonnaise. High volume batches and full flexibility. The PRO2 is especially designed for food products with a limited viscous structure. The mixer has a welded lid making it possible to run an efficient CIP-cleaning on the mixer. Available in 300, 500, 1000, 1500 and 2000 liters working capacity.
BATCH FORMULA® PRO3
THE BATCH FORMULA® PRO3 is the more manual mixing solution. The mixer needs manual addition of powders from the top.The mixer is available with changeable mixing tools and from 100-1000 liters working capacity.
BATCH FORMULA® Test Mixer
Providing the highest possible levels of efficiency, flexibility and hygiene, the BATCH FORMULA® Test Mixer has been trusted technology for manufacturers of food and dairy products — such as nutritional formula, food ingredients, cream cheese, yoghurt-based drinks, protein-based drinks, ketchups, sauces and mayonnaise — for many years.
Specifically designed to meet the strict hygienic requirements of the food and dairy industry, the BATCH FORMULA® Test Mixer features direct steam injection and an integrated clean-in-place (CIP) system, which makes product changeover faster and reduces both water and cleaning agent consumption to a minimum. In addition, easy, efficient cleaning prevents cross-contamination or product carryover when switching batches.
Compact and cost-effective with a low energy requirement, the equipment provides users with the opportunity to test recipes and processes ahead of full-scale production. The BATCH FORMULA® Test Mixer can also be used for long-term, small-scale production or test group evaluation, helping manufacturers to reduce batch cycle times, improve product homogeneity, increase shelf-life and reduce the time-to-market for new products.
The INLINE FORMULA high shear mixer is based on a unique versatile system that easily can enter as a unit to improve an already existing production line or replace existing equipment.
For small scale or bulk production, and particularly when scaling up from one to the other, the mixing process is key to manufacturing. GEA offers complete tailor made mixing systems each made to meet the exacting requirements of the customer.
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