GEA Signature Chicken

Discover the best practice in poultry processing

GEA Signature chicken | Injecting, tumbling & cooking

Want perfectly succulent chicken with up to 10% more yield?

Every great chef has a defining signature dish. Ours is a perfectly succulent chicken while achieving up to 10% more yield. Keeping margins up and consumers satisfied is not an easy job. But we might just have the answer. We’ve combined the best-in-class technology and application know-how in injection and cooking. The accurate GEA MultiJector locks in juicy marinades, while GEA’s legendary CookStar oven cooks fast and with precision. The result: a signature dish that both your bottom line and consumers will love!

GEA Signature chicken | Injecting, tumbling & cooking - Results from validation tests at the GEA Food Solutions Technology Center

<p>When developing GEA Signature Chicken, we compared a traditional tumble-cook process with an inject-tumble-cook process. Initial customer trials and in-house comparative tests of the process have reported yield increases of up to 10%. The GEA MultiJector reports a 3-6%* increase in yield, while GEA’s CookStar GEN 3 oven maximizes yields up to a further 3-5%*.</p>

When developing GEA Signature Chicken, we compared a traditional tumble-cook process with an inject-tumble-cook process. Initial customer trials and in-house comparative tests of the process have reported yield increases of up to 10%. The GEA MultiJector reports a 3-6%* increase in yield, while GEA’s CookStar GEN 3 oven maximizes yields up to a further 3-5%*.

The secret is inspired engineering from GEA with unique features that provide tangible benefits to all poultry manufacturers: industrial injection accuracy for a low standard deviation and maximum profitability; flexible needles that will not break or distort for better quality; the injection Time-in-Meat technique for better brine uptake and more even brine distribution.

Discover more about GEA MutliJector 2mm

GEA Signature chicken | Injecting, tumbling & Cooking - CookStar industrial spiral oven

<p>GEA launched its new CookStar 1000 spiral oven for the production of crispy-coated, roasted and smoked products. This third-generation is based on the same trusted technology that has led the market for nearly 30 years. But now with more power, precision and performance than ever before. What does this mean to you? Higher capacity, better yield, improved product quality and consistency, increased flexibility, greater efficiency and, ultimately, the lowest total cost of ownership. The best really did just get better.</p><p><a xlink:href="tcm:24-80167" title="GEA CookStar 1000 GEN 3 - home" xmlns:xlink="http://www.w3.org/1999/xlink" xlink:title="GEA CookStar 1000 GEN 3 - home" href="/de/articles/celebrating-cookstar-1000-gen-3-industrial-spiral-oven" xmlns="http://www.w3.org/1999/xhtml">Discover more about GEA CookStar 1000</a></p>

GEA launched its new CookStar 1000 spiral oven for the production of crispy-coated, roasted and smoked products. This third-generation is based on the same trusted technology that has led the market for nearly 30 years. But now with more power, precision and performance than ever before. What does this mean to you? Higher capacity, better yield, improved product quality and consistency, increased flexibility, greater efficiency and, ultimately, the lowest total cost of ownership. The best really did just get better.

Discover more about GEA CookStar 1000
GEA Signature chicken | Injecting, tumbling & cooking - Technology Center team

Intrigued to learn how to achieve this?

Get ready to push the art of poultry processing even further with GEA’s Signature Chicken Solution.
GEA Signature chicken | Injecting, tumbling & cooking - Results from validation tests at the GEA Food Solutions Technology Center

<p>When developing GEA Signature Chicken, we compared a traditional tumble-cook process with an inject-tumble-cook process. Initial customer trials and in-house comparative tests of the process have reported yield increases of up to 10%. The GEA MultiJector reports a 3-6%* increase in yield, while GEA’s CookStar GEN 3 oven maximizes yields up to a further 3-5%*.</p>

When developing GEA Signature Chicken, we compared a traditional tumble-cook process with an inject-tumble-cook process. Initial customer trials and in-house comparative tests of the process have reported yield increases of up to 10%. The GEA MultiJector reports a 3-6%* increase in yield, while GEA’s CookStar GEN 3 oven maximizes yields up to a further 3-5%*.
GEA signature chicken industrial injection

2mm injection needles with a denser pattern for improved water binding capacity

The secret is inspired engineering from GEA with unique features that provide tangible benefits to all poultry manufacturers: industrial injection accuracy for a low standard deviation and maximum profitability; flexible needles that will not break or distort for better quality; the injection Time-in-Meat technique for better brine uptake and more even brine distribution.

Discover more about GEA MutliJector 2mm


GEA Signature chicken | Injecting, tumbling & Cooking - CookStar industrial spiral oven

<p>GEA launched its new CookStar 1000 spiral oven for the production of crispy-coated, roasted and smoked products. This third-generation is based on the same trusted technology that has led the market for nearly 30 years. But now with more power, precision and performance than ever before. What does this mean to you? Higher capacity, better yield, improved product quality and consistency, increased flexibility, greater efficiency and, ultimately, the lowest total cost of ownership. The best really did just get better.</p><p><a xlink:href="tcm:24-80167" title="GEA CookStar 1000 GEN 3 - home" xmlns:xlink="http://www.w3.org/1999/xlink" xlink:title="GEA CookStar 1000 GEN 3 - home" href="/de/articles/celebrating-cookstar-1000-gen-3-industrial-spiral-oven" xmlns="http://www.w3.org/1999/xhtml">Discover more about GEA CookStar 1000</a></p>

GEA launched its new CookStar 1000 spiral oven for the production of crispy-coated, roasted and smoked products. This third-generation is based on the same trusted technology that has led the market for nearly 30 years. But now with more power, precision and performance than ever before. What does this mean to you? Higher capacity, better yield, improved product quality and consistency, increased flexibility, greater efficiency and, ultimately, the lowest total cost of ownership. The best really did just get better.

Discover more about GEA CookStar 1000
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