BATCH FORMULA™ Series High Shear Batch Mixer

High Shear Mixing for Homogeneous Products

One-pot processing is a key element to end up with a homogeneous product with a minimum of resources.

Test Mixer

The BATCH FORMULA™ Mixer provides the optimal utilization of energy supplied to the High Shear Mixer - as this is directly related to the shear forces.

GEA High Shear Batch Mixer

The High Shear Mixer is placed at the bottom of the vessel and it is one of the crucial factors in ending up with a uniform product without any re-circulation loops. In this way one-pot- processing reduces the process time, saves energy, optimizes the CIP cycle - and at the end of the day increases the profitability.

The BATCH FORMULA™ Mixer is characterized by:

  • High shear and no shear in the same vessel
  • Instantly emulsifying powder into liquid and avoiding fish eyes and agglomerates
  • Ensuring a stable suspension because of a highly efficient mixer
  • Soft blending of fragile particles with a little or no damage of the product
  • Hygienic design, ensuring total drainage of the mixer from batch to batch
  • Versatile unit for multiple applications with a high viscosity and up to 80% TS
In the BATCH FORMULA™ Mixer the powder is introduced below the liquid surface by the use of vacuum to achieve an instant wetting of the ingredients. This is possible for even the most difficult applications requiring micro bubbles despite a high viscosity product.
 

BATCH FORMULA™ PRO1

The BATCH FORMULA™ PRO1 is one of the most versatile and efficient food mixers you will find on today's market. It mixes such different products from dressings to mashed potatoes and liquids up to 50.000 Cp. Available from 100-15000 liters working capacity.

Characteristics:

  • Multifunctional 
  • Short process time 
  • Changeable mixing tools 
  • High Shear mixer

Standard Features:

  • Effective agitation 
  • Frequency inverter on agitator 
  • Manway hatch 
  • Vacuum 
  • Cooling CIP-ready

Options:

  • Direct heating 
  • Indirect heating 
  • Frequency inverter on mixer 
  • PLC control 
  • Water inlet on top 
  • Funnels
 

BATCH FORMULA™ PRO2

Multifunctional mixer made for limited viscosity like ketchup and mayonnaise. High volume batches and full flexibility. The PRO2 is especially designed for food products with a limited viscous structure. The mixer has a welded lid making it possible to run an efficient CIP-cleaning on the mixer. Available in 300, 500, 1000, 1500 and 2000 liters working capacity.

Characteristics:

  • Multifunctional 
  • Short process time 
  • Changeable mixing tools

Standard Features:

  • High shear mixing 
  • Effective agitation 
  • Frequency inverter on agitator 
  • Manway hatch 
  • CIP ready

Options:

  • Vacuum 
  • Direct heating 
  • Indirect heating 
  • Cooling 
  • Frequency inverter on mixer 
  • PLC Control 
  • Water inlet on top 
  • Funnels
 

BATCH FORMULA™ PRO3

THE BATCH FORMULA™ PRO3 is the more manual mixing solution. The mixer needs manual addition of powders from the top.The mixer is available with changeable mixing tools and from 100-1000 liters working capacity.

Characteristics

  • Multifunctional  
  • Perfect for smoothies and purée
  • Changable mixing tools

Standard Features:

  • High shear mixing 
  • Effective agitation 
  • Frequency inverter on agitator 
  • Hinged Lid

Options

  • Direct and Indirect heating 
  • Cooling 
  • Frequency inverter on mixer 
  • Water inlet on top 
 

BATCH FORMULA™ PRO4

The BATCH FORMULA™ PRO 4 is a small scale mixer with main features as a standard. Equipped with a hydraulic tanktop, perfect for small batch production and Research & Development work. Available from 10-300 liters working capacity.

Test Mixer

Characteristics:

  • Fully open lid  
  • Multifunctional  
  • Changeable mixing tools 

Standard Features:

  • High shear mixing 
  • Effective agitation 
  • Frequency inverter on agitator 
  • Liftable lid 
  • Vacuum 
  • Cooling 
  • CIP Ready

Options:

  • Direct heating 
  • Indirect heating 
  • Frequency inverter on mixer 
  • PLC control 
  • Water inlet on top 
  • Funnels