Leading the way in both Liquid and Solid Dosage Processing. GEA will highlight the ConsiGma™ continuous tableting line; a multipurpose platform that has been designed to transfer powder into coated tablets in development, pilot, clinical and production volumes in a single compact unit.

Other technologies that GEA will be highlighting:

  • The AirConnect™ offers fluid bed processing and ConsiGma™ coating possibilities for small-scale applications
  • Buck split butterfly valve is used for the contained transfer of active powders from one vessel to another in pharmaceutical production 
  • HicoFlex™ a disposable high containment interface for the safe and dust-free transfer of solid dosage material to fully protect your operator and your product
  • MODUL™ Series Tablet Press which has a totally contained and interchangeable compression modules that can be washed off-line (“WOL”)
  • MOBILE MINOR™: Lab-scale spray dryer to explore the possibilities of spray drying and produce small-volume powder samples
  • PandaPlus: table-top laboratory high pressure homogenizer
  • GEA will be participating in the IPS Technologies Tours during Interphex. These walking show floor tours offer insight into the latest equipment, innovation and manufacturing technologies, and GEA will highlight the ConsiGma™ and Pharma Freeze dryers.

Tank Cleaning Equipment - Brochure / EN

Many CIP processes waste time, water and production

It’s not your fault, and we can help.

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GEA Flow Components - Brochure / EN

GEA Flow Components

Keeping your product in motion

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Let there be Lite! - BUCK® Containment Solutions - Brochure / EN

Let there be Lite!

BUCK® Containment Solutions

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Containment Technology for Solid Dosage Processing - Guide

Containment Technology

for Solid Dosage Processing

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GEA Laboratory homogenizers - Brochure / EN

GEA Laboratory homogenizers

Table-top and pilot plant machines for your lab

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World-Class Pharmaceutical Processing Solutions - Brochure / EN

World-Class Pharmaceutical Processing Solutions

A complete range of specialist solid and liquid dose technologies

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Pharma Successful Tablet Compression - Guide

Successful Tableting

The innovations described in this brochure include a unique technology that independently and simultaneously measures and controls both tablet weight and hardness, and a weight control system that provides increased sensitivity at lower forces. Our presses offer an extended dwell time — up to 300% — resulting in higher outputs and enhanced productivity. And that’s just the tip of the iceberg.

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AirConnect™ Flexible small-scale fluid bed processing - Brochure

AirConnect™ Flexible small-scale fluid bed processing

The multipurpose AirConnect™ from GEA delivers a range of fluid bed processing solutions for small-scale applications. A service unit provides the main air treatment and control facilities with exchangeable modules delivering an array of processing options, including fluid bed drying, granulation and both pellet and tablet coating.

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Get directions

Jacob k. Javits Convention Center
655 W 34th St
New York NY 10001 United States
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GEA proudly presents

GEA Pharmaceutical Freeze Dryers

GEA, a world leader in pharmaceutical freeze drying supply’s a comprehensive range of products and services, pilot plants for research and small-scale production batches, industrial size production freeze dryers as well as complete freeze dryer systems consisting of one or multiple modules plus ALUS™ (Automatic Loading and Unloading System), integrated isolators and CIP-skids.  Extending its range GEA offers optimization equipment like LYOPLUS™ a multi-purpose measurement device for pharma freeze dryers help save money and time. LYODATA™ a solution that ensures distinctive marking and complete traceability, including process and product monitoring data.

LYOVAC™ Freeze Dryer with Automatic Loading- and Unloading System ALUS™

ConsiGma™ Continuous Tablet Coater

The ConsiGma™ coater is a high speed drum coater, sized and designed to be part of our integrated tableting solution. It can apply decorative and functional coatings using both aqueous and solvent based coating suspensions. The number of drums can be adapted to meet the actual throughput of the line (kg/h). It can also be executed with features which enable wash-off-line (WOL) for extremely fast change-over.

 

Key characteristics 

  • Plug flow / first-in-first-out principle: The same Consigma™ plug flow philosophy is implemented for the coating process . This allows for a comprehensive and reliable tracing of the product throughout the process.
  • Short process times of a few minutes. The complete coating cycle requires nominally 6-8 minutes for a 3kg tablet loading.
  • No scale-up. Same coating wheel is used in R&D and production
  • Gentle process. The combination of processing small quantities of tablets and the short process times makes the equipment suitable for coating very soft tablets.
ConsiGma coater

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On display at the show also the following process technology components

MOBILE MINOR™

Lab-scale Spray Dryer - small quantities of solutions, suspensions or emulsions can be dried into representative powder samples, facilitating the retrieval of the process data required for scaling-up to industrial production.

SSP MOBILE MINOR 1200x675

AirConnect - modular fluidized bed technologies

The AirConnect™ is the ultimate fluid bed processor for small-scale research and production applications (from 100 g up to more than 10 kg). Suitable for granulating, drying and coating, the AirConnect™ has the capability to accelerate and optimize product development by minimizing the amount of scale-up operations required to move from R&D-level batch processing to full-scale production systems.

 

A key feature is the ability to remove both the product container and the filter housing from the main service unit, enabling a wide range of processing capacities.  Taking a modular approach allows the integration of other airflow-based processes such as the Precision-Coater™ , a system can be used to enhance pellet coating; and the ConsiGma™ tablet film-coating module that can be integrated with the standard filter housing.

AirConnect™ Modular Fluidized Bed

PandaPlus - table-top laboratory high pressure homogenizer

High pressure homogenization reduces the particle size of liquid pharmaceutical products to make a dispersion of active ingredients more stable for enhanced clinical effectiveness. Optimised particle micronization and homogenous distribution means that API bioavailability and drug tolerance is improved. PandaPLUS is the unique on the market able to operate at any pressure up to 2000 bar on minimal sample volume so is ideal for the treatment of nanoparticles, nanodispersions, nanoemulsions, cell disruption, but can also be used successfully for processing dairy and liquid food products.

 

PandaPLUS is the perfect solution to verify the homogenization effects and guarantee scalability of results from lab testing to industrial production. From the initial concept, through pilot trials and final analysis: this is the right way to fine tune the perfect product’s formulation and the best homogenizing condition. 

Homogenizer Table Top

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Leading the way in both Liquid and Solid Dosage Processing. GEA will highlight the ConsiGma™ continuous tableting line; a multipurpose platform that has been designed to transfer powder into coated tablets in development, pilot, clinical and production volumes in a single compact unit.

Other technologies that GEA will be highlighting:

  • The AirConnect™ offers fluid bed processing and ConsiGma™ coating possibilities for small-scale applications
  • Buck split butterfly valve is used for the contained transfer of active powders from one vessel to another in pharmaceutical production 
  • HicoFlex™ a disposable high containment interface for the safe and dust-free transfer of solid dosage material to fully protect your operator and your product
  • MODUL™ Series Tablet Press which has a totally contained and interchangeable compression modules that can be washed off-line (“WOL”)
  • MOBILE MINOR™: Lab-scale spray dryer to explore the possibilities of spray drying and produce small-volume powder samples
  • PandaPlus: table-top laboratory high pressure homogenizer
  • GEA will be participating in the IPS Technologies Tours during Interphex. These walking show floor tours offer insight into the latest equipment, innovation and manufacturing technologies, and GEA will highlight the ConsiGma™ and Pharma Freeze dryers.

Want to know more?

Contact Us

Working with GEA Service means partnering with a dedicated team of service experts. Our focus is to build, maintain, and improve customer performance throughout the entire life cycle of the plant or farm and its equipment.

  • Beginning of Life Services ‒ Getting you started with seamless support for instant productivity and performance
  • Lifetime Services ‒ Keeping it running with the cost-efficient way of ensuring peak safety and reliability
  • Extended Life Services  ‒ Constantly improving by sharing our knowledge to safeguard our customers’ investment
  • Consulting & Enhanced Operations ‒ Together with you by enduring commitment to our customers and their business

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